Applications in the metal and semi-finished sector

Data acquisition, analysis and process control software are essential tools for modern industry. Their main function is to collect information from machines and sensors, analyze it in real time and enable optimized control of production processes. This technology finds application in industrial sectors, from automotive to pharmaceutical, ensuring quality, efficiency and compliance with standards …

The mechanical industry has always faced the challenge of ensuring maximum precision in the parts produced, especially when it comes to components made through fine blanking. The flatness of these parts, often vital for the automotive and electronics sectors, represents one of the most critical aspects to monitor to ensure performance and reliability. In this context, RODER technology introduces an advanced solution with its DIGICHECK system, marking a significant step towards efficiency and precision in measurement…

Flatness measurement is a method used to measure the flatness of a surface or part. It is an important part of many industrial processes and can be carried out with different techniques. One of the most common methods for measuring flatness is the use of LVDT probes and linear transducers. This method has become increasingly popular due to its high accuracy and reliability. For measurements obtained from LVDT probes and linear transducers, a multi-level control unit is generally used to ensure uniformity on multiple parts or surfaces to be measured. This control unit uses…

The MODULCHECK series of dimensional and geometric control systems are multi-quote control units and allow the measurement and determination of conformity of mechanical parts. The MODULCHECK systems use objective measurement procedures that are easy to manage even by non-expert personnel. The innovative architecture on which the MODULCHECK system is based allows the creation of dimensional and geometric test benches (static or dynamic) using equipment and sensors that are easy to find and can be easily modified during the set-up phase or directly in production, even by the end customer …

In the context of advanced industrial automation, robotic guidance systems play an increasingly central role. One of the main challenges in highly automated production environments is to ensure reliable and continuous detection of moving objects on conveyor belts. In this scenario, the use of LED bar lights is essential to ensure the precision and reliability of machine vision systems used for robotic guidance …

LED backlighting systems are becoming increasingly popular in machine vision applications. Due to their low cost, high energy efficiency and long lifespan, they are the ideal choice for many applications where an area needs to be illuminated uniformly. In particular, the use of LED backlighting is now the preferred choice for analyzing the shape and size of objects in a variety of applications. LED backlighting is a method of illumination in which the light source is located behind an object, rather than in front of it as …

LED lights are essential for precise robot guidance. Their bright, uniform light provides a clear view for robot cameras, which is essential for object recognition and navigation. LEDs also offer long life and low power consumption, reducing operating costs. Their reliability in harsh industrial environments makes them the ideal choice for efficient and accurate robot guidance systems …

The new VISION CHECK 2000 series systems integrate a powerful artificial vision system, based on the latest generation image processing algorithms, a touch screen video interface and all the electronics needed for interfacing to the production line or for remote control via fieldbus or standard I/O. Integrity and shape control is an essential part of the VISIONCHECK 2000 vision systems …

“All in one” artificial vision systems for quality control on the production line, on automatic machines and manual test benches. The new systems of the VISION CHECK 2000 series integrate a powerful artificial vision system, based on latest generation image processing algorithms, a touch screen video interface and all the electronics necessary for interfacing with the production line or for remote control via fieldbus or standard I/O. The powerful functions made available by the control station allow you to carry out both visual control operations and dimensional and geometric control operations...

In the continuous production sector, safety and traceability are essential to guarantee product quality and consumer trust. SIMEX, an advanced digital platform, offers complete solutions to optimize continuous production and logistics management. Thanks to total process control and detailed traceability of raw materials and finished products, SIMEX stands out as an indispensable tool for companies in the sector. Furthermore, SIMEX in the production sector allows you to monitor stocks, manage production flows and comply with current regulations. This translates into greater operational efficiency, risk reduction and …

In the industrial sector, efficiency in the movement of goods is a critical factor to ensure competitiveness and operational continuity. SIMEX presents itself as an integrated digital solution, capable of optimizing the flow of goods along the entire logistics chain. From inventory management to real-time traceability, SIMEX represents a concrete support for companies oriented towards operational efficiency …

In the steel industry, where efficiency and continuity of the production process are critical elements, SIMEX offers digital solutions designed to improve control and traceability. The platform allows to optimize resources, times and quality in the most complex industrial contexts. This article analyzes the main applications of SIMEX in continuous processes and steel production …

The digital transformation of the paper and cardboard industry is an increasingly concrete reality. SIMEX presents itself as an innovative platform capable of improving efficiency, traceability and process control. In the paper and cardboard sector, the evolution towards Industry 4.0 requires tools capable of connecting production, quality control and inventory management. SIMEX is a digital platform designed to respond to these needs, offering an integrated system that supports efficiency, traceability and real-time monitoring, with a concrete impact on the competitiveness of companies in the sector …

In today's increasingly complex and competitive industrial landscape, companies need advanced tools to optimize every phase of the production and logistics process. SIMEX is an integrated and versatile digital platform, designed to respond to these needs effectively. SIMEX adapts to numerous industrial sectors: from paper and cardboard production to steelmaking, from port logistics to the chemical and pharmaceutical industry. It offers centralized, real-time control of operations, ensuring greater visibility and responsiveness along the entire supply chain. Thanks to the constant monitoring of production flows, logistics optimization and product traceability, SIMEX …

Thickness measurement with fork thickness gauges is one of the most reliable, fast and versatile solutions for non-destructive testing of materials in the industrial sector. Thanks to their robust construction, ease of use and wide range of applications, fork thickness gauges are the ideal instrument for measurements both in the laboratory and directly on the production line. Thickness measurement with fork thickness gauges is ideal for industrial applications that require precision and speed. These instruments, available in analog and digital versions, are suitable for quality control, in-line inspection and verification of deformable materials, ensuring compliance …

Laser technology offers advanced solutions for dimensional control in industrial processes. Profile and position measurements with LASER scanners represent an innovative approach to verify the alignment and compliance of components, ensuring high precision and speed. The system uses light reflection and diffraction to acquire three-dimensional data of surfaces, making it possible to accurately monitor complex geometries. The ability to integrate these scanners into automated production lines allows you to optimize quality control, reduce error margins and intervene promptly in the event of discrepancies, improving operational efficiency in sectors such as automotive, …

The HANDY-PC series control stations are compact and versatile industrial PCs, designed for data acquisition and process control applications. Thanks to its embedded architecture and the robustness of the industrial container, it is an ideal solution for production environments where reliability and practicality are essential …

The efficiency and profitability of production plants are critical factors for the competitiveness of manufacturing companies. Optimizing production processes not only reduces operating costs, but also improves product quality and increases overall productivity. Efficiency and Productivity: Two Fundamental Parameters Production efficiency refers to the ability of a plant to transform raw materials into finished products with minimal waste of resources, while productivity measures the ratio between output and inputs used in the process. Both of these parameters can be optimized through an adequate production control system. The Role of …

Length and position measurement of incandescent materials with LASER distance meters is of fundamental importance for efficient process control. Length and position measurement of incandescent materials represents a significant challenge in modern industry. LASER distance meters, thanks to their advanced technology, offer effective solutions for obtaining precise measurements under difficult conditions. These instruments not only improve measurement accuracy, but also help to optimize production processes. Their application is particularly advantageous in sectors where temperature control and safety are priorities. The use of LASER distance meters allows monitoring of materials at temperatures …

Monitoring deformation and displacement of large structures with LASER distance meters is of fundamental importance for the structural control and monitoring sector. The use of LASER distance meters in structural monitoring represents an advanced approach to ensure safety and prevent criticalities. These instruments allow to detect with micrometric precision dimensional variations, ideal for large structures such as bridges, dams or tall buildings. The ability to operate in difficult environmental conditions and to collect data in real time makes them indispensable for industrial and engineering applications. They help reduce maintenance costs through targeted and scheduled interventions …

Position and displacement measurement of overhead cranes and cranes is essential in the logistics sector. The use of LASER distance meters for monitoring overhead cranes and cranes represents a technologically advanced solution to meet the needs of precision and reliability required in industrial sectors. These instruments allow movement and position to be monitored with a high degree of accuracy, reducing errors and improving the safety of operations. Thanks to their ability to operate even in difficult conditions, LASER distance meters have established themselves as indispensable tools to ensure continuous and reliable control in complex environments. Their …

Level measurement in tanks and silos with LASER distance meters is essential to ensure the continuity of production processes and operational safety. The use of LASER distance meters allows for extremely precise measurements, reducing the margins of error compared to other traditional technologies. Thanks to their versatility, these instruments can be used with different types of materials, liquids or solids, and in difficult environmental conditions. The ability to operate without direct contact with the material makes them ideal for applications where hygiene and safety are priorities. Furthermore, simple installation and minimal maintenance contribute to more efficient management.

Coil diameter and position measurement with LASER distance meters is used in many process control applications in the metallurgical and steel industry. Dimensional control of coils requires reliable and precise measurement instruments. Laser distance meters, thanks to their ability to perform non-contact measurements, offer an innovative and versatile solution. Compared to traditional methods, laser distance meters eliminate the risk of damaging the material and allow real-time measurement data to be obtained. Advantages and insights Accuracy and resolution: Laser distance meters offer extremely high resolution, allowing even small dimensional variations to be detected …

Measuring cutting length and thickness is crucial in many industrial applications, where data accuracy and reliability are essential to ensure high standards. Laser distance meters offer advanced technology capable of rapid, non-contact measurements, reducing margins of error. Thanks to their versatility, they can be used on a wide range of materials and in complex environments, maintaining accuracy even in difficult operating conditions. This technological approach helps improve production efficiency, reducing waste and machine downtime. Benefits and insights High accuracy and reliabilityLaser distance meters ensure a …

Measuring the position of objects subjected to high temperatures is crucial in many industrial sectors. Extreme heat conditions often compromise the reliability of traditional measurement methods. LASER distance meters stand out for their ability to provide precise, non-contact measurements, eliminating the risk of sensor deterioration and ensuring a long operating life. Thanks to their versatility, they find application in areas such as metallurgy, glass production and refractory processing. Their implementation also allows continuous and automated monitoring, improving efficiency and reducing operating costs. Benefits and insights Accuracy in …

The digital archimeter allows the measurement of curvature radii and diameters with the principle of the circumference that passes through three points. The digital archimeter is a precision instrument that allows the measurement of diameters and curvature radii in all those cases in which it is not possible to use a caliper or a micrometer. To measure a radius or a diameter (1) it is sufficient to place the digital archimeter (2) on the surface of the object to be measured. The value of the chord (3) referred to the distance between the two support points is stored in the electronic controller of the digital archimeter. The value of the chord depends on the type …

High-speed cameras are essential tools for analyzing metal powder combustion, a process that occurs in fractions of a second and requires detailed observation. Using slow-motion technology, these cameras can capture thousands of frames per second, allowing researchers to precisely study the rapid phenomena associated with combustion. Combustion Process Analysis The combustion of metal powders, such as aluminum, magnesium, or titanium, is a highly reactive process that has applications in a variety of industries, including aerospace, fireworks, propulsion systems, and the production of …

High-speed cameras are crucial tools for analyzing the motion of mechanical parts at high speed, enabling slow-motion footage that provides a level of detail that is impossible to achieve with standard cameras. These technologies find application in sectors such as automotive, mechanical engineering, aerospace and robotics, where a precise understanding of the behavior of moving components is essential to optimize performance and safety. Motion analysis in industrial environments In many industrial applications, mechanical parts move at extremely high speeds, making it difficult to detect problems or defects with the naked eye. High-speed cameras …

High-speed cameras are essential tools for analyzing the motion of electrical winding machines, where precision and speed are essential to producing high-quality products. In these applications, high-speed cameras record the movement of components at extremely high speeds, providing slow-motion footage that allows us to observe details that the human eye and standard measurement devices cannot see. Winding Machine Motion Analysis Electrical winding machines, used in industries such as motor, transformer and generator manufacturing, must operate with a high level of precision …

High-speed cameras are essential tools for analyzing motion in industrial applications, such as film wrapping machines. These machines, used for packaging and producing plastic films, must operate with great precision to ensure uniform and defect-free wrapping. The use of high-speed cameras allows the movement of the machines to be monitored and analyzed in real time, allowing processes to be optimized and the quality of the final product to be improved. How Film Wrapping Machines Work Film wrapping machines are designed to wind rolls of plastic film quickly and …