Applications in the metal and semi-finished sector

The DIACHECK-CT series digital radius and diameter gauge allows direct and instantaneous reading of internal or external radii or diameters in a range between 100 and 10000 mm. The DIACHECK-CT series high-precision digital radius and diameter gauge is designed to measure the radius of cylindrical objects such as pipes, profiles and calenders quickly and accurately. This measuring instrument allows the measurement of the radius of curvature or, of the internal or external diameter of a certain part using the method of measuring the circumference based on three points. Technical features ...
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Laser triangulation sensors are an effective and accurate tool for measuring and evaluating high temperature metal products, such as billets and blooms. These sensors use a laser beam that is focused on the surface of the product to measure its dimensions. These include width, thickness, straightness and length. The laser beam reflects off the product surface and is transmitted back to the sensor, enabling it to give an accurate measurement reading. This dimensional inspection method is used extensively in steel rolling mills, where extremely high temperatures can present a challenge to more conventional measurement methods…
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Dimensional control of high temperature metal parts in the steel and metallurgical industry is essential to ensure the manufacture of quality products. To this end, specialized instruments are used such as laser triangulation sensors, laser distance meters and other instruments based on the optical measuring principle. Laser triangulation sensors provide accurate measurements by measuring the distance between two points with an infrared or visible light source. These devices are able to detect even very small irregularities in the shape or size of a piece. Laser distance meters are accurate and fast instruments used to measure ...
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Flatness measurement is a method used to measure the flatness of a surface or part. It is an important part of many industrial processes and can be done with different techniques. One of the most common methods for measuring flatness is the use of LVDT probes and linear transducers. This method has become increasingly popular due to its high accuracy and reliability. For measurements obtained from LVDT probes and linear transducers, a multi-dimension control unit is generally used, to ensure uniformity on multiple parts or surfaces to be measured. This control unit uses ...
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The MODULCHECK series dimensional and geometric control systems allow the measurement and determination of conformity of mechanical parts and discrete objects using objective measurement procedures that can be easily managed even by non-expert personnel. The innovative architecture on which the MODULCHECK system is based allows the creation of dimensional and geometric test benches (static or dynamic) using easily available equipment and sensors that can be easily modified during the tooling phase or directly in production, even by the end customer. MODULCHECK systems lend themselves to measurements directly on the production line and also managed by non-professional personnel ...
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Defect inspection systems on continuous products, wires, pipes and cables are an important part of any production line. Quality control is crucial in these industries and using the correct systems ensures product safety and reliability. Vision systems, laser micrometers, and optical inspection tools are three common tools used to inspect for defects. Vision systems use cameras to capture images of objects and analyze them for imperfections or defects. The cameras can detect defects such as scratches, breaks, cracks, bends, misalignments, etc. It is about ...
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RODER LDM42 series laser distance meters provide efficient level measurement in tanks, silos or large containers. The RODER system offers automatic level display on remote monitors to facilitate monitoring, measurement and tracking of material levels. It also features a built-in two-way communication system to ensure accurate and reliable data transmission over long distances. Thanks to the RODER system, the responsible technicians are able to remotely monitor the contents of the tanks without having to access them. This not only saves time but also money, thanks to the reduction of ...
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Stroboscopes for speed measurement and preventive maintenance in the industrial sector. LED stroboscopes for quality control and inspection of moving objects. Speed ​​and print quality measurement applications in the printing industry, directly on the production line, without downtime or process slowdown. Applications of observation of repetitive movements for the determination of any assembly errors or preventive wear of moving parts. Visualization of the measurement on an easily readable display and controls predisposed for an easy synchronization of the number of flashes per second with the process under observation. Models powered ...
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LVDT linear transducers allow precision measurements on mechanical parts or on any object that can be measured with a contact probe. Combined with special signal amplifiers, they allow the measurement of dimensional characteristics (thicknesses, widths, positions, heights, diameters, ovality) and geometric characteristics (planarity, parallelism, perpendicularity, oscillation, eccentricity and coaxiality) with millesimal precision even on complex mechanical parts. LVDT transducers with spring actuation system (with fixed mechanical preload) or LVDT linear transducers with pneumatic actuation particularly suitable for automatic measurement systems can be made. Some families of LVDT probes can be ...
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Measuring instruments with LVDT transducers for diameter, ovality, taper and concentricity measurements of internal diameters. Measuring instruments for use on manual, semi-automatic and automatic measuring benches. Custom measuring pads for precision measurements of internal diameters, ovality, taper and concentricity. Multilevel diameter, ovality, concentricity and taper measurement with a single instrument and with a single positioning operation. Measurements of bearing seats, cylinder liners, internal diameters of gears, counterbore and driving seats, ground tubes and precision holes. Measurements with manual, semi-automatic or fully automatic positioning on robotic production lines ...
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Laser micrometers for diameter and width measurement on the production line. The measurement of diameter and width with laser micrometers allows the control of the dimensions of continuous products directly on the production line, without contact and in maximum safety for the operator. LASER micrometers for diameter and ovality measurement on cylindrical parts directly on the production line or in the metrological laboratory. Measurements of wires, pipes, cables, bars, plugs, extruded and drawn parts. Comparison with tolerance thresholds and alarms for reporting a non-compliant product. Possibility of transmitting the data to a PLC ...
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Applications of distance, position, length and depth measurement with industrial laser distance meters for the steel and metallurgical sector Generation of out-of-tolerance alarms with visual signaling (light tower) or with electrical contact for sirens and alarms. Direct connection to PLC, SCADA systems or remote data acquisition systems. Measurement visualization on giant displays with management of remote transmission of acquired data or with integrated data logger for process traceability. Measure objects up to 30 meters on a natural surface and up to 100 meters on a reflective surface. RODER presents the new series ...
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Level measurement in tanks and silos with continuous monitoring of the level trend Generation of low level or overfill alarms Automatic calculation of volume or weight with continuous monitoring on multiple tanks RODER presents the new series of REDAM LDM giant displays to create systems for display and monitoring to be connected to LDM series LASER distance meters. The REDAM LDM series has been specially developed for connection with LDM series LASER distance meters allowing the real-time display of the measurement carried out by the LASER distance meter. The visualization takes place on a giant display or transmitted to remote terminals through networks ...
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Profile detection of printed or punched paper details with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands 3D laser scanning technique based on optical triangulation technology and the reconstruction of profiles with point clouds. of points in 3 dimensions ...
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Detection of camshaft profile with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the machining or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands Control island that allows the adjustment of the TDC (top dead center) of an internal combustion engine. The system provides for the controlled movement of the crankshaft until it reaches a precise position (TDC) and allows the correct assembly of the ...
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Phasing detection with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on islands robotized, on Cartesian axes or in automatic assembly islands Control island that allows the adjustment of the TDC (top dead center) of an internal combustion engine. The system provides for the controlled movement of the crankshaft until it reaches a precise position (TDC) and allows the correct assembly of the components that will determine ...
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Hardness detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of forces, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control heights. It is characterized by an autonomous platform that integrates an automatic manipulator capable of picking up the piece directly from the ...
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Detection of characteristics of mechanical parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands Verification island that allows the non-destructive control of mechanical parts directly on the production line. It is characterized by an autonomous platform that integrates an automatic manipulator capable of picking up the piece directly from the production line (both on ...
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Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Industrial data acquisition stations, complete with software, touch screen and multifunction keys. Conceived and designed specifically for the production line control sector and mechanical workshops. Fully fanless and diskless architecture for ...
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Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Industrial data acquisition stations, complete with software, touch screen and multifunction keys. Conceived and designed specifically for the production line control sector and mechanical workshops. Fully fanless and diskless architecture for ...
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Detection of diameter and ovality with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or on automatic assembly islands. Systems with fixed or tilting LASER sources capable of carrying out analyzes even on square, rectangular or hexagonal sections. Versions ...
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Measurement of diameter and ovality of continuous products with circular section Measurement of diameters, ovality and section profiles to verify the correct execution of the workings or as preparation for welding and assembly operations Setting of multilevel tolerance limits for the determination of out-of-specification conditions Connection to IT and management systems for product documentation and compliance with industry 4.0 specifications. Measurement with high-precision, non-contact LASER technology, even on high-speed, easily deformable or high-temperature materials. Systems with fixed or tilting LASER sources capable of carrying out ...
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Detection of multi-wire diameter with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands. Systems with fixed or tilting LASER sources capable of carrying out analyzes even on square, rectangular or hexagonal sections. Versions for ...
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Measurement of width and thickness directly in the production line on continuous belts. Thickness and width measurement of coils, strips and plates directly on the production line with LASER systems. Comparison with tolerance thresholds for the determination of any specific holes and automatic interfacing to quality management infrastructures. Applications on pickling and sheet metal cutting lines. The use of LASER light technologies, magnetic and optical technologies allow to obtain high precision and speed without direct contact of the measuring instrument with the material. Possibility of measuring on systems with high sliding speeds or in non ...
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Measurement of the thickness and width of strips directly on the production line. Measurement of thickness and width to verify the correct execution of the workings or as preparation for welding and assembly operations. Comparison with the tolerances in the specifications for the determination in real time of tolerance holes or non-conformities. Applications on pickling, cutting, shearing and profiling lines. The use of LASER light technologies, magnetic and optical technologies allow to obtain high precision and speed without direct contact of the measuring instrument with the material. Possibility of measuring on systems with high sliding speeds or in non ...
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Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands 3D laser scanning technique based on optical triangulation technology and the reconstruction of profiles with point clouds. the detection of point clouds in ...
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Detection of the profile of welded parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands 3D laser scanning technique based on optical triangulation technology and the reconstruction of profiles with point clouds. Systems for profile measurement through the detection of point clouds in 3 dimensions and consequent numerical processing ...
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Sealing detection with extraction of geometric or dimensional information Pressure measurement to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly cells Copyright by RODER SRL - All rights reserved - Application note AN0086 ...
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Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0085 ...
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Thickness detection with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on islands robotized, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0076 ...
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