Tag Archives: led lights

Visual inspection of miniaturized components with artificial vision systems and compact LED illuminators

Detection of defects and dimensional characteristics on small details using artificial vision systems and image processing algorithms

Use of compact LED illuminators with continuous or pulsed operating mode.

Real-time detection of the presence of defective parts or parts with aesthetic characteristics that do not comply with the production specifications.

Applications on rotary tables, carpets for continuous transport, automatic assembly machines and test benches.

The miniaturization of industrial components and the high reliability of production processes require ever more efficient, compact and flexible quality control and selection systems.

Camera-based machine vision, artificial intelligence and intelligent image processing algorithms enable real-time determination of aesthetic, functional or dimensional characteristics industrial components that once assembled make up more complex apparatuses.

The new compact LED illuminators of the DC3M series allow the design of compact vision systems based on industrial cameras. The DC3M series illuminators are designed for integration into industrial division systems and optical test benches where compactness of the light source, high brightness of the light beam and concentration of light in a precise point of observation of the component are required.

Typical applications are high-speed control on rotary tables, robot guidance, analysis of small parts such as electrical connectors, electronic components, miniature gears, small parts, fasteners and assembly elements.

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Machine vision system for quality control on the production line

RODER software for statistical analysis and process control

"All in one" artificial vision system for quality control in the production line, on automatic machines and manual test benches. The new systems of the VISION CHECK 2000 series integrate a powerful artificial vision system, based on the latest generation image processing algorithms, a touch screen video interface and all the electronics necessary for interfacing with the production line or for the remote control through fieldbus or standard I / O. The powerful functions made available by the control station allow you to carry out both operations visual inspection what operations of dimensional and geometric control. The PCL2315 control station is equipped with a state-of-the-art industrial controller capable of processing the images acquired in real time, generating the response of the control in a few milliseconds. The ability to connect a very large number of cameras (up to 32 cameras), the ability to customize the lighting system and the complete configurability of the acquisition software and processing allows a very high system flexibility, guaranteeing the possibility to face all the problems of industrial control with a single artificial vision system.

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