Software for data acquisition, analysis and process control
Data acquisition, analysis and process control software are essential tools for modern industry. Their main function is to collect information from machines and sensors, analyze it in real time and enable optimized control of production processes. This technology finds application in industrial sectors, from automotive to pharmaceutical, ensuring quality, efficiency and compliance with standards …
Artificial vision systems for quality control on the production line
“All in one” artificial vision systems for quality control on the production line, on automatic machines and manual test benches. The new systems of the VISION CHECK 2000 series integrate a powerful artificial vision system, based on latest generation image processing algorithms, a touch screen video interface and all the electronics necessary for interfacing with the production line or for remote control via fieldbus or standard I/O. The powerful functions made available by the control station allow you to carry out both visual control operations and dimensional and geometric control operations...
Level measurement in tanks and silos with LASER distance meters
Level measurement in tanks and silos with LASER distance meters is essential to ensure the continuity of production processes and operational safety. The use of LASER distance meters allows for extremely precise measurements, reducing the margins of error compared to other traditional technologies. Thanks to their versatility, these instruments can be used with different types of materials, liquids or solids, and in difficult environmental conditions. The ability to operate without direct contact with the material makes them ideal for applications where hygiene and safety are priorities. Furthermore, simple installation and minimal maintenance contribute to more efficient management.
Operating principle of a digital archimeter
The digital archimeter allows the measurement of curvature radii and diameters with the principle of the circumference that passes through three points. The digital archimeter is a precision instrument that allows the measurement of diameters and curvature radii in all those cases in which it is not possible to use a caliper or a micrometer. To measure a radius or a diameter (1) it is sufficient to place the digital archimeter (2) on the surface of the object to be measured. The value of the chord (3) referred to the distance between the two support points is stored in the electronic controller of the digital archimeter. The value of the chord depends on the type …
Analysis of the behavior of ball mills
High-speed cameras are essential tools for analyzing the dynamic behavior of ball mills, which are used in various industries, such as the production of ceramic materials, minerals, and paints. These mills operate at high speeds, and the grinding process involves complex dynamics that are difficult to observe in real time. High-speed cameras, capable of recording thousands or millions of frames per second, allow detailed observation of the behavior of the balls, the movement of the materials, and the interaction between the various components of the mill. Dynamic Behavior Analysis The dynamic behavior of a ball mill …
Stone Breakage Analysis
High-speed cameras are indispensable tools for analyzing the behavior of stones under pressure and during breakage, a process that occurs extremely quickly and is difficult to observe with human vision alone. These cameras, capable of recording thousands or millions of frames per second, allow us to capture the behavior of stones during the compression process, revealing crucial details for understanding fracture dynamics and improving the design of machinery or the efficiency of industrial processes involving stone breakage. Compression and Breakage of Stones The behavior of stones under pressure is …
Analysis of crack and breakage phenomena
High-speed cameras are essential tools for analyzing the behavior of objects subjected to external forces up to the point of failure. When an object is subjected to mechanical stress, deformation occurs that can lead to the creation of cracks and fractures that propagate rapidly, with dynamics too fast to be observed by the naked eye. High-speed cameras, capable of capturing thousands or millions of frames per second, allow these phenomena to be examined in slow motion, providing a detailed and precise view of the behavior of the material during the fracture process. Analysis of …
Analysis and measurement of stress cracks and fractures
High-speed cameras are essential for detailed analysis of the physical phenomena that occur in materials under stress. When a material is brought to its maximum breaking load, cracks and breaks form, marking the point of failure of the material. These phenomena, often too rapid and complex to observe with the naked eye, can be studied accurately through slow-motion video offered by high-speed cameras, which can acquire thousands or millions of frames per second. Analysis of the Behavior of Materials Under Stress When a material is subjected to external loads, these are distributed …
Analysis of ruptures from fall events
High-speed cameras are essential tools for analyzing phenomena that occur too quickly to be observed with the naked eye, such as objects breaking as they fall due to gravity. When an object is dropped, it is accelerated by gravity, and depending on the material, shape, and impact conditions, it can break or deform in complex ways. Studying these phenomena in detail is essential for improving materials design and preventing failures in industrial, engineering, and scientific applications. Falling Objects and Breakage When an object is dropped, …
Analysis of car crash phenomena
The use of high-speed cameras for slow-motion footage has become crucial in crash test analysis applications involving cars and vans. These tests are essential for assessing vehicle safety and understanding how different components, such as the vehicle structure, airbags and seat belts, interact during an impact. With cameras capable of recording thousands of frames per second, every stage of the accident can be examined in detail, providing vital information for improving vehicle design and reducing injuries to passengers and drivers. Crash Test Phenomena Analysis In crashes …
Use of LASER distance meters for position and distance measurements
LASER technology establishes itself as a fundamental ally in professional measurement processes, thanks to its precision and ease of use. Today, engineers and specialized technicians can enjoy the potential offered by laser distance meters, cutting-edge tools for accurately detecting distances. RODER has produced a specific application kit that can elevate the experience of using these devices, optimizing their application in professional contexts. LASER distance meters are devices used to measure a distance precisely, through the use of a laser beam. Excellence in terms of precision and the ability to take measurements in large and hostile spaces…
RFID traceability of waste paper bales
In a business ecosystem where sustainability and operational efficiency become imperative, technological innovation in the field of traceability of recycling supply chains emerges as a key element in the paper sector. The advent of recent regulations underlines the importance of advanced systems for the digital surveillance of processes, especially in the phase concerning the separate collection and subsequent recovery of paper and cardboard. In this context, RODER SRL responds to the growing tracking needs of the entire supply chain with a pioneering project, currently in the operational testing phase, which makes use of RFID technology for the unique and widespread monitoring of raw materials...
Systems for measuring the position, displacement and deformation of large structures
Measuring the position, displacement, and deformation of large structures is a crucial aspect of civil and structural engineering. These monitoring systems help ensure the safety, integrity, and functionality of infrastructure over time. As modern structures become more complex, it has become essential to adopt advanced technologies that provide accurate, real-time data. Measurement Technologies There are several technologies used to measure position and deformation. Among these, monitoring systems based on laser measuring devices, such as 3D laser scanners, and photogrammetry systems have become increasingly common. These technologies …
Multidiameter LASER scanner for multi-wire control on drawing, galvanizing and enamelling lines
In recent years, the wire drawing, galvanizing and enameling industry has seen an increasing use of LASER technology for quality and size control of wires and tubes. In this context, multi-diameter LASER scanners have established themselves as an essential tool to ensure the precision and reliability of production processes. The adoption of such devices helps reduce production defects and improve operational efficiency. How Multi-diameter LASER Scanners Work Multi-diameter LASER scanners work by emitting a beam of light that interacts with the object to be analyzed. Sensors capture the reflected signals and, through advanced algorithms, …
Instruments for measuring large diameters, angles and inclinations
Accurate measurement is crucial in many technical fields, from industrial maintenance to architectural design. When it comes to quantities such as large diameters, angles or inclinations, it is essential to have reliable and highly precise instruments to obtain flawless results. Why is Measuring Large Diameters, Angles and Inclinations Important? Accurate measurement of large or complex quantities is essential in a variety of contexts, including: Industrial maintenance – Monitoring and maintaining the correct operation of machinery such as turbines, pumps or valves. Design and construction – Ensuring accuracy during the design and installation phases …
Assembly benches with integrated measurement and selection station
Assembly benches with integrated measuring and sorting stations are innovative tools that combine the assembly process with quality control. These systems optimize production, improve precision and reduce errors. What are assembly benches with measuring station Assembly benches are workstations designed to assemble components. When they integrate measuring and sorting stations, they allow real-time control of tolerances, ensuring that each assembled part meets the required standards. Operation of an integrated measuring station The measuring station uses advanced tools, such as laser sensors or …
Level measurement with LASER distance meters and display on giant displays
Accurate level monitoring is essential to ensure safety, efficiency and optimal management of assets in many industries, reducing risks and waste. Level measurement with LASER distance meters for industrial applications. Laser Distance Meters: Level Monitoring Technology Laser distance meters use high-precision light beams to detect material levels, offering a non-invasive and highly reliable solution. Level Monitoring Applications These systems are used in areas such as liquid storage, bulk material silos, water management and industrial manufacturing processes. Advantages of Laser Distance Meters in Level Measurement …
Monitoring of distances, positions, lengths and depths with LASER distance meters and visualization on giant displays for the metallurgical and steel industry
RODER presents the new series of giant REDAM LDM displays to create display and monitoring systems to be connected to LASER distance meters LDM series for distance monitoring. The REDAM LDM series has been specifically developed for connection with LASER distance meters LDM series allowing real-time display of the measurement taken by the LASER distance meter. The display takes place on a giant display, visible even at a great distance, or transmitted to remote terminals via Wi-Fi or Ethernet networks. All displayed measurements can be compared with tolerance thresholds in order to generate alarms in case of out-of-range …
Level measurement in tanks, silos or large containers with level display on remote monitors
Level measurement in tanks and silos is crucial to ensure inventory control, prevent waste and optimize production processes in industrial and logistics sectors. Advanced Technologies for Level Measurement Modern level measurement systems use radar, ultrasonic or capacitive sensors, offering precision even in difficult environmental conditions. Advantages of Remote Display The level display on remote monitors allows continuous and centralized monitoring, reducing the need for manual inspections and improving safety. Industrial Applications of Level Measurement Systems These systems are used in sectors such as agriculture, chemical, …
Distance and position measurement with laser rangefinders
Laser distance meters are essential tools for measuring distance, position, displacement and level, offering precision and versatility in a variety of industrial and civil applications. How Laser Distance Meters Work These devices use a laser beam that reflects off the target surface, calculating the distance based on the time it takes for the light to return to the sensor. Applications of Laser Distance Meters Laser distance meters are used in sectors such as construction, logistics, robotics, and industrial manufacturing, improving process control and efficiency. Advantages of Laser Technology in Measurement Laser technology provides fast, accurate and non-contact measurements, making it ideal for difficult surfaces …
Ultrasonic measuring instruments for thickness measurements
Thickness measurement is essential in industrial sectors to ensure safety, quality and compliance of materials, preventing failure or malfunction. How Ultrasonic Thickness Gauges Work These instruments use high-frequency sound waves that pass through the material, calculating the thickness based on the propagation time of the signal. Applications of Ultrasonic Thickness Gauges Ultrasonic gauges are used in sectors such as metallurgy, energy, automotive, and shipbuilding to check the thickness of pipes, sheets and tanks. Advantages of Using Ultrasonic Technology Ultrasonic technology offers non-destructive, fast and precise measurements, making it …
Measuring systems for checking the thickness, width and transversal profile of strips and panels
Measuring Systems for Thickness, Width and Cross-Profile Control of Coils and Panels Introduction to Measuring Systems for Coils and Panels Controlling the dimensions of coils and panels is essential to ensure high quality standards in production processes. Measuring the thickness, width and cross-profile helps ensure that products meet required specifications and optimize industrial operations. Importance of Dimensional Control Accurate control of thickness, width and cross-profile is essential to avoid material waste, improve product compatibility and ensure reliable performance …
Artificial vision systems for non-destructive quality control in the production line
Machine vision systems are a revolution in quality control, combining advanced imaging technologies with intelligent algorithms to inspect products in real time without any physical contact. These systems improve production efficiency and ensure that every part meets the highest standards. What is a Machine Vision System A machine vision system uses high-resolution cameras, sensors, and processing software to capture images and analyze them instantly. It is designed to identify defects, out-of-tolerance dimensions, cosmetic imperfections, and other non-conformances. Main Components Cameras: Capture images or videos of products as they move along the production line.
Manual measuring systems for quality control and statistical calculation
In modern industrial manufacturing, the combination of advanced software and manual measurement systems for quality control is essential to ensure efficiency, quality and compliance with production requirements. Data acquisition and process control software works in synergy with calipers and micrometers, providing an integrated approach to quality monitoring and management. Data acquisition and process control software Data acquisition software automates the collection of information from sensors, machines and production lines. This data is analyzed in real time to identify variations, predict anomalies and optimize performance. Features …
Application Kit for the use of LDM42 industrial LASER distance meters
Thanks to the AK1 Kit it is possible to evaluate the performance of the LDM42 industrial LASER distance meters in a very short time and without the help of an installer or software engineer. Simply connect the power socket, position the distance meter in front of the target to be measured and the sensor will immediately show the value on the display. The AK1 Kit was designed to simplify the use of the LDM42 industrial LASER distance meters, making it accessible to everyone, even to unqualified personnel. In manufacturing environments, accuracy in the placement of materials and structures is crucial. Often, using LASER distance meters is the ideal solution, but the installation process…
Measurement of the position of beams and pipes in line of position
Measuring the position of beams and pipes in the position line is essential for correct management of production and plant logistics. LASER technology establishes itself as a fundamental ally in professional measurement processes, thanks to its precision and ease of use. Today, engineers and specialized technicians can enjoy the potential offered by laser distance meters, cutting-edge tools for accurately detecting distances. RODER has produced a specific application kit that can elevate the experience of using these devices, optimizing their application in professional contexts. LASER distance meters are devices used to measure a distance in…
Bending measurement on tube and profile benders
The DIACHECK-CT series digital archmeter allows bending control on tube benders and direct and instantaneous reading of internal or external radii or diameters in a range between 100 and 10000 mm. Bending control on tube and profile bending machines represents a frequent industrial application. The high-precision archimeter of the DIACHECK-CT series is designed to measure the radius of curved objects such as pipes, profiles and calenders quickly and accurately. The archimeter allows the measurement of the radius of curvature or the internal or external diameter of a specific detail using the method of circumferential measurement based on ...
Measurement of the radius of curvature with digital archimeters
The DIACHECK-CT series digital radius and diameter meter allows direct and instantaneous reading of internal or external radii or diameters in a range between 100 and 10000 mm. The DIACHECK-CT series high-precision digital radius and diameter meter is designed to measure the radius of curved objects such as pipes, profiles and calenders quickly and accurately. This measuring instrument allows the measurement of the radius of curvature or the internal or external diameter of a specific part using the three-point circumferential measurement method. The DIACHECT-CT…