Tag Archives: vision cameras

Visual inspection of miniaturized components with artificial vision systems and compact LED illuminators

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Detection of defects and dimensional characteristics on small details using artificial vision systems and image processing algorithms

Use of compact LED illuminators with continuous or pulsed operating mode.

Real-time detection of the presence of defective parts or parts with aesthetic characteristics that do not comply with the production specifications.

Applications on rotary tables, carpets for continuous transport, automatic assembly machines and test benches.

The miniaturization of industrial components and the high reliability of production processes require ever more efficient, compact and flexible quality control and selection systems.

Camera-based machine vision, artificial intelligence and intelligent image processing algorithms enable real-time determination of aesthetic, functional or dimensional characteristics industrial components that once assembled make up more complex apparatuses.

The new compact LED illuminators of the DC3M series allow the design of compact vision systems based on industrial cameras. The DC3M series illuminators are designed for integration into industrial division systems and optical test benches where compactness of the light source, high brightness of the light beam and concentration of light in a precise point of observation of the component are required.

Typical applications are high-speed control on rotary tables, robot guidance, analysis of small parts such as electrical connectors, electronic components, miniature gears, small parts, fasteners and assembly elements.

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DL3 mini series LED illuminators for vision systems with industrial cameras

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DL3M miniature LED lighter for vision systems and optical inspection

LED illuminators for direct lighting applications in artificial vision systems based on industrial cameras.

Also installable on optical test benches manuals, testing systems or manual selection banks.

Flat profile for special applications suitable for System Integrators and OEMs.

Cable with industrial M8 connector, anodized aluminum container.

RODER SRL presents the new DL3 mini series LED illuminators. There compact construction form and the use of a container in anodized aluminum make this product suitable for installation on production machines with industrial cameras or on optical test benches.

Are available different sizes and different wavelengths (white, red, blue, green, yellow, infrared and ultraviolet). A full range of accessories allows a practical and immediate use of this family of LED lighting products.

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DL3M miniature LED lighter for vision systems and optical inspection
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Application note AN0001

DL2 series LED illuminators for vision systems with industrial cameras

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LED illuminators for direct lighting applications in artificial vision systems based on industrial cameras.

Also installable on optical test benches manuals, testing systems or manual selection banks.

Flat profile for special applications suitable for System Integrators and OEMs.

Cable with industrial M8 connector, anodized aluminum container e integrated drivers for automatic adjustment of the luminous flux.

RODER SRL presents the new LED illuminators series DL2. There compact construction form and the use of a container in anodized aluminum make this product suitable for installation on production machines with industrial cameras or on optical test benches.

Are available different sizes and different wavelengths (white, red, blue, green, yellow, infrared and ultraviolet). A full range of accessories allows a practical and immediate use of this family of LED lighting products.

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RIMAS - Robotic system for inspection, measurement and assembly of mechanical parts

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Robotic system for the automatic inspection of mechanical parts in the production line

Used forassembly of mechanical parts and for the non-destructive quality control.

Wide range of measures and usable technologies (cameras, laser scanners, eddy current, torque cells, dynamometers, laser micrometers, laser marking)

High customization and integration into the production line or existing production flow.

RODER SRL presents RIMAS, the new robotic cell for inspection, measurement, assembly of mechanical parts and non-destructive quality control.

The production island RIMAS ( Robotic Inspection Measurement Assembly System ) allows you to manage in an easy and intuitive way many control and assembly phases typical of the industrial sector:

  • Optical inspection of mechanical parts in the production line (presence of parts / absence of parts / color of components / correct arrangement of parts)
  • Measurement of mechanical and geometric characteristics (heights, diameters, flatness, depths, oscillations, locations)
  • Measurement of integrity characteristics (crack control, magnetic material composition control, visual inspection and defect control)
  • Assembly of mechanical parts
  • Force control and couple
  • Component marking with LASER technology, inkjet, percussion
  • dosage of fluids, glues and resins
  • Profile check with 3D scanners and contact measurement systems

Verification island that allows the non-destructive control of mechanical parts
directly on the production line. It is characterized by an autonomous platform which
integrates an automatic manipulator capable of picking up the piece directly from the line
of production (both on oriented pallets and on sliding belt with recognition
automatic orientation of the piece). The manipulator carries the part to be checked
in the control area where there are one or more measuring instruments (durometers,
profilometers, roughness meters, eddy-current probes, multi-level instruments, roundness meters or any other
other automatic measuring instrument). After checking the manipulator
provides to bring the detail directly into the production flow of the line if the result is
positive. In case of non-compliance, the system takes the part off line for the
subsequent analysis and, if necessary, adjust the parameters
production or the controlled stop of the production process.

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DL1 series LED illuminators for vision systems and optical inspection benches

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LED illuminators for direct lighting applications in artificial vision systems based on industrial cameras.

Also installable on optical test benches manuals, testing systems or manual selection banks.

Flat profile for special applications suitable for System Integrators and OEMs.

Cable with industrial M8 connector, anodized aluminum container e integrated drivers for automatic adjustment of the luminous flux.

RODER SRL presents the new LED illuminators series DL1. There compact construction form and the use of a container in anodized aluminum make this product suitable for installation on production machines with industrial cameras or on optical test benches.

Are available different sizes and different wavelengths (white, red, blue, green, yellow, infrared and ultraviolet). A full range of accessories allows a practical and immediate use of this family of LED lighting products.

Request information …..
Go to the product sheet ... ..

Machine vision system for quality control on the production line

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RODER software for statistical analysis and process control

"All in one" artificial vision system for quality control in the production line, on automatic machines and manual test benches. The new systems of the VISION CHECK 2000 series integrate a powerful artificial vision system, based on the latest generation image processing algorithms, a touch screen video interface and all the electronics necessary for interfacing with the production line or for the remote control through fieldbus or standard I / O. The powerful functions made available by the control station allow you to carry out both operations visual inspection what operations of dimensional and geometric control. The PCL2315 control station is equipped with a state-of-the-art industrial controller capable of processing the images acquired in real time, generating the response of the control in a few milliseconds. The ability to connect a very large number of cameras (up to 32 cameras), the ability to customize the lighting system and the complete configurability of the acquisition software and processing allows a very high system flexibility, guaranteeing the possibility to face all the problems of industrial control with a single artificial vision system.

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