
Dimensional checks with LASER sensors
Laser triangulation sensors are an effective and accurate tool for measuring and evaluating high temperature metal products, such as billets and blooms. These sensors use a laser beam that is focused on the surface of the product to measure its dimensions. These include width, thickness, straightness and length. The laser beam reflects off the product surface and is transmitted back to the sensor, enabling it to give an accurate measurement reading. This dimensional inspection method is used extensively in steel rolling mills, where extremely high temperatures can present a challenge to more conventional measurement methods…
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Dimensional controls of metallic materials at high temperatures
Dimensional control of high temperature metal parts in the steel and metallurgical industry is essential to ensure the manufacture of quality products. To this end, specialized instruments are used such as laser triangulation sensors, laser distance meters and other instruments based on the optical measuring principle. Laser triangulation sensors provide accurate measurements by measuring the distance between two points with an infrared or visible light source. These devices are able to detect even very small irregularities in the shape or size of a piece. Laser distance meters are accurate and fast instruments used to measure ...
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Level measurement in tanks, silos or large containers with level display on remote monitors
RODER LDM42 series laser distance meters provide efficient level measurement in tanks, silos or large containers. The RODER system offers automatic level display on remote monitors to facilitate monitoring, measurement and tracking of material levels. It also features a built-in two-way communication system to ensure accurate and reliable data transmission over long distances. Thanks to the RODER system, the responsible technicians are able to remotely monitor the contents of the tanks without having to access them. This not only saves time but also money, thanks to the reduction of ...
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Monitoring of distances, positions, lengths and depths with LASER distance meters and visualization on giant displays for the metallurgical and steel industry
Applications of distance, position, length and depth measurement with industrial laser distance meters for the steel and metallurgical sector Generation of out-of-tolerance alarms with visual signaling (light tower) or with electrical contact for sirens and alarms. Direct connection to PLC, SCADA systems or remote data acquisition systems. Measurement visualization on giant displays with management of remote transmission of acquired data or with integrated data logger for process traceability. Measure objects up to 30 meters on a natural surface and up to 100 meters on a reflective surface. RODER presents the new series ...
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Level monitoring with LASER distance meters and visualization on giant displays
Level measurement in tanks and silos with continuous monitoring of the level trend Generation of low level or overfill alarms Automatic calculation of volume or weight with continuous monitoring on multiple tanks RODER presents the new series of REDAM LDM giant displays to create systems for display and monitoring to be connected to LDM series LASER distance meters. The REDAM LDM series has been specially developed for connection with LDM series LASER distance meters allowing the real-time display of the measurement carried out by the LASER distance meter. The visualization takes place on a giant display or transmitted to remote terminals through networks ...
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Measurement systems and optical profilometers for the measurement of railway profiles
Profile detection Extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for maintenance and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications in the workshop or in the field 3D laser scanning technique based on optical triangulation technology and the reconstruction of profiles with point clouds. The LASER technology allows to obtain very high precision even ...
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Robotic control islands for automatic hardness control on pins and mechanical parts
Hardness detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of forces, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control heights. It is characterized by an autonomous platform that integrates an automatic manipulator capable of picking up the piece directly from the ...
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Robotic islands for quality control with artificial vision systems
Detection of characteristics of mechanical parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands Verification island that allows the non-destructive control of mechanical parts directly on the production line. It is characterized by an autonomous platform that integrates an automatic manipulator capable of picking up the piece directly from the production line (both on ...
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Dimensional control of drawn bars in the production line
Detection of diameter and ovality with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or on automatic assembly islands. Systems with fixed or tilting LASER sources capable of carrying out analyzes even on square, rectangular or hexagonal sections. Versions ...
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Measurement of diameter and ovality of pipes, wires and cables in the production line
Measurement of diameter and ovality of continuous products with circular section Measurement of diameters, ovality and section profiles to verify the correct execution of the workings or as preparation for welding and assembly operations Setting of multilevel tolerance limits for the determination of out-of-specification conditions Connection to IT and management systems for product documentation and compliance with industry 4.0 specifications. Measurement with high-precision, non-contact LASER technology, even on high-speed, easily deformable or high-temperature materials. Systems with fixed or tilting LASER sources capable of carrying out ...
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Multidiameter LASER scanner for multi-wire control on drawing, galvanizing and enamelling lines
Detection of multi-wire diameter with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands. Systems with fixed or tilting LASER sources capable of carrying out analyzes even on square, rectangular or hexagonal sections. Versions for ...
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Measurement of the width of continuous tapes in the production line
Measurement of width and thickness directly in the production line on continuous belts. Thickness and width measurement of coils, strips and plates directly on the production line with LASER systems. Comparison with tolerance thresholds for the determination of any specific holes and automatic interfacing to quality management infrastructures. Applications on pickling and sheet metal cutting lines. The use of LASER light technologies, magnetic and optical technologies allow to obtain high precision and speed without direct contact of the measuring instrument with the material. Possibility of measuring on systems with high sliding speeds or in non ...
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Measurement of the thickness and width of metal strips in the production line
Measurement of the thickness and width of strips directly on the production line. Measurement of thickness and width to verify the correct execution of the workings or as preparation for welding and assembly operations. Comparison with the tolerances in the specifications for the determination in real time of tolerance holes or non-conformities. Applications on pickling, cutting, shearing and profiling lines. The use of LASER light technologies, magnetic and optical technologies allow to obtain high precision and speed without direct contact of the measuring instrument with the material. Possibility of measuring on systems with high sliding speeds or in non ...
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Measurement of the deep drawing and flaring profile of pipes and flanges
Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands 3D laser scanning technique based on optical triangulation technology and the reconstruction of profiles with point clouds. the detection of point clouds in ...
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Special lighting systems for production line vision systems
Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0081 ...
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Systems for traction control on mechanical components and assembled systems
Traction detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0064 ...
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Data acquisition and statistical calculation systems for quality control
Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0063 ...
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Ultrasonic measuring instruments for thickness measurements
Thickness detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0052 ...
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Special components for industrial automation, measurement automation and non-destructive control
Data acquisition systems with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0048 ...
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Artificial vision systems for visual inspection of wire ropes and structural inspection with eddy current techniques
Rope profile detection with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or on automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0039 ...
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Systems for the dimensional control of drawn, extruded or welded tubes directly on the production line
Detection of height and width of sheet metal parts printed, sheared, deep drawn or welded with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0030 ...
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Robotized control islands for the automatic control of diameters and ovality on pistons and cylinder liners
Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0023 ...
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Assembly benches with integrated measurement and selection station
Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0015 ...
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3D CMM measurement systems for the automatic control of dimensional and geometric characteristics in the production line
Profile detection of molded, milled, turned, machined parts on machining centers with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0014 ...
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Measurement of mechanical parts in the production line with automatic adjustment of the machining center parameters
Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control heights Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0007 ...
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Straightness measurement of drawn, peeled, turned and ground bars on the production line
Straightness measurement of bars, tubes and profiles with automatic calculation of total and partial straightness Measurement of diameter and ovality on round bars or "key" measurements in square and hexagonal bars. Comparison with tolerance thresholds for the determination of out-of-specification conditions. Applications on drawing lines, extrusion lines or on automatic straightening machines. Copyright by RODER SRL - All rights reserved - Application note AN0005 ...
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Profile measurement of pressed, sheared, drawn or welded sheet metal parts
Profile detection of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control quotas. Automatic process regulation with real-time feedback on the production island. Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL - All rights reserved - Application note AN0001 ...
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Distance and position measurements with industrial laser distance meters
LASER distance meters for industrial applications Non-contact distance measurement in total safety Visible LASER with safety class 2 also suitable for measurements in the presence of an operator Analog data output, RS232, RS422, Profinet, Profibus, Ethernet. The LDM family of LASER distance meters consists of a series of optoelectronic distance measurement devices for industrial applications with analog (from 4 mA to 20 mA) or digital (Ethernet, Profinet, Profibus, RS232, RS422) interface. The LASER distance meters of the LDM series are used for the precise measurement of distances from a few meters up to three kilometers. Distance measurement is an application ...
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