Applications in the metallurgy and iron and steel industry

Data acquisition, analysis and process control software are essential tools for modern industry. Their main function is to collect information from machines and sensors, analyze it in real time and enable optimized control of production processes. This technology finds application in industrial sectors, from automotive to pharmaceutical, ensuring quality, efficiency and compliance with standards …

“All in one” artificial vision systems for quality control on the production line, on automatic machines and manual test benches. The new systems of the VISION CHECK 2000 series integrate a powerful artificial vision system, based on latest generation image processing algorithms, a touch screen video interface and all the electronics necessary for interfacing with the production line or for remote control via fieldbus or standard I/O. The powerful functions made available by the control station allow you to carry out both visual control operations and dimensional and geometric control operations...

In the continuous production sector, safety and traceability are essential to guarantee product quality and consumer trust. SIMEX, an advanced digital platform, offers complete solutions to optimize continuous production and logistics management. Thanks to total process control and detailed traceability of raw materials and finished products, SIMEX stands out as an indispensable tool for companies in the sector. Furthermore, SIMEX in the production sector allows you to monitor stocks, manage production flows and comply with current regulations. This translates into greater operational efficiency, risk reduction and …

In the industrial sector, efficiency in the movement of goods is a critical factor to ensure competitiveness and operational continuity. SIMEX presents itself as an integrated digital solution, capable of optimizing the flow of goods along the entire logistics chain. From inventory management to real-time traceability, SIMEX represents a concrete support for companies oriented towards operational efficiency …

In the steel industry, where efficiency and continuity of the production process are critical elements, SIMEX offers digital solutions designed to improve control and traceability. The platform allows to optimize resources, times and quality in the most complex industrial contexts. This article analyzes the main applications of SIMEX in continuous processes and steel production …

In today's increasingly complex and competitive industrial landscape, companies need advanced tools to optimize every phase of the production and logistics process. SIMEX is an integrated and versatile digital platform, designed to respond to these needs effectively. SIMEX adapts to numerous industrial sectors: from paper and cardboard production to steelmaking, from port logistics to the chemical and pharmaceutical industry. It offers centralized, real-time control of operations, ensuring greater visibility and responsiveness along the entire supply chain. Thanks to the constant monitoring of production flows, logistics optimization and product traceability, SIMEX …

Thickness measurement with fork thickness gauges is one of the most reliable, fast and versatile solutions for non-destructive testing of materials in the industrial sector. Thanks to their robust construction, ease of use and wide range of applications, fork thickness gauges are the ideal instrument for measurements both in the laboratory and directly on the production line. Thickness measurement with fork thickness gauges is ideal for industrial applications that require precision and speed. These instruments, available in analog and digital versions, are suitable for quality control, in-line inspection and verification of deformable materials, ensuring compliance …

Laser technology offers advanced solutions for dimensional control in industrial processes. Profile and position measurements with LASER scanners represent an innovative approach to verify the alignment and compliance of components, ensuring high precision and speed. The system uses light reflection and diffraction to acquire three-dimensional data of surfaces, making it possible to accurately monitor complex geometries. The ability to integrate these scanners into automated production lines allows you to optimize quality control, reduce error margins and intervene promptly in the event of discrepancies, improving operational efficiency in sectors such as automotive, …

The HANDY-PC series control stations are compact and versatile industrial PCs, designed for data acquisition and process control applications. Thanks to its embedded architecture and the robustness of the industrial container, it is an ideal solution for production environments where reliability and practicality are essential …

The efficiency and profitability of production plants are critical factors for the competitiveness of manufacturing companies. Optimizing production processes not only reduces operating costs, but also improves product quality and increases overall productivity. Efficiency and Productivity: Two Fundamental Parameters Production efficiency refers to the ability of a plant to transform raw materials into finished products with minimal waste of resources, while productivity measures the ratio between output and inputs used in the process. Both of these parameters can be optimized through an adequate production control system. The Role of …

The measurement of oscillations and vibrations of large structures is of fundamental importance for safety and long-term monitoring. Oscillations and vibrations in large structures are unavoidable phenomena that can affect the stability and safety of buildings and infrastructures. The adoption of laser distance meters for the measurement of these parameters offers a precise and reliable approach. These instruments, thanks to their ability to detect millimetric displacements, allow real-time monitoring of structural conditions, providing critical data for the evaluation of the behavior of structures under stress. Vibration analysis also helps to identify …

Length and position measurement of incandescent materials with LASER distance meters is of fundamental importance for efficient process control. Length and position measurement of incandescent materials represents a significant challenge in modern industry. LASER distance meters, thanks to their advanced technology, offer effective solutions for obtaining precise measurements under difficult conditions. These instruments not only improve measurement accuracy, but also help to optimize production processes. Their application is particularly advantageous in sectors where temperature control and safety are priorities. The use of LASER distance meters allows monitoring of materials at temperatures …

Monitoring deformation and displacement of large structures with LASER distance meters is of fundamental importance for the structural control and monitoring sector. The use of LASER distance meters in structural monitoring represents an advanced approach to ensure safety and prevent criticalities. These instruments allow to detect with micrometric precision dimensional variations, ideal for large structures such as bridges, dams or tall buildings. The ability to operate in difficult environmental conditions and to collect data in real time makes them indispensable for industrial and engineering applications. They help reduce maintenance costs through targeted and scheduled interventions …

Position and displacement measurement of overhead cranes and cranes is essential in the logistics sector. The use of LASER distance meters for monitoring overhead cranes and cranes represents a technologically advanced solution to meet the needs of precision and reliability required in industrial sectors. These instruments allow movement and position to be monitored with a high degree of accuracy, reducing errors and improving the safety of operations. Thanks to their ability to operate even in difficult conditions, LASER distance meters have established themselves as indispensable tools to ensure continuous and reliable control in complex environments. Their …

Position and displacement measurement of means of transport with LASER distance meters ensures maximum reliability in the logistics and transport sector. LASER distance meters offer an accurate and reliable solution to monitor the position and displacement of means of transport, improving operational efficiency and safety in industrial and logistics applications. Position and displacement measurement of means of transport is a critical component in many sectors, from manufacturing to advanced logistics. LASER distance meters represent a key technology to ensure accuracy and reliability in these applications. Thanks to their ability to operate without contact, they allow …

Level measurement in tanks and silos with LASER distance meters is essential to ensure the continuity of production processes and operational safety. The use of LASER distance meters allows for extremely precise measurements, reducing the margins of error compared to other traditional technologies. Thanks to their versatility, these instruments can be used with different types of materials, liquids or solids, and in difficult environmental conditions. The ability to operate without direct contact with the material makes them ideal for applications where hygiene and safety are priorities. Furthermore, simple installation and minimal maintenance contribute to more efficient management.

Coil diameter and position measurement with LASER distance meters is used in many process control applications in the metallurgical and steel industry. Dimensional control of coils requires reliable and precise measurement instruments. Laser distance meters, thanks to their ability to perform non-contact measurements, offer an innovative and versatile solution. Compared to traditional methods, laser distance meters eliminate the risk of damaging the material and allow real-time measurement data to be obtained. Advantages and insights Accuracy and resolution: Laser distance meters offer extremely high resolution, allowing even small dimensional variations to be detected …

Measuring the position of objects subjected to high temperatures is crucial in many industrial sectors. Extreme heat conditions often compromise the reliability of traditional measurement methods. LASER distance meters stand out for their ability to provide precise, non-contact measurements, eliminating the risk of sensor deterioration and ensuring a long operating life. Thanks to their versatility, they find application in areas such as metallurgy, glass production and refractory processing. Their implementation also allows continuous and automated monitoring, improving efficiency and reducing operating costs. Benefits and insights Accuracy in …

Coil diameter measurement is a crucial aspect for many industrial applications, where precision and speed are essential. LASER distance meters represent an advanced technology that can ensure accurate and reliable measurements, even in difficult operating conditions. Thanks to their ability to operate without direct contact, they minimize wear on the instruments and the risk of material contamination. This technology also allows continuous and real-time monitoring, facilitating the management of production processes and improving overall efficiency. The adoption of LASER distance meters results in a significant improvement in operational performance, making them a …

The digital archimeter allows the measurement of curvature radii and diameters with the principle of the circumference that passes through three points. The digital archimeter is a precision instrument that allows the measurement of diameters and curvature radii in all those cases in which it is not possible to use a caliper or a micrometer. To measure a radius or a diameter (1) it is sufficient to place the digital archimeter (2) on the surface of the object to be measured. The value of the chord (3) referred to the distance between the two support points is stored in the electronic controller of the digital archimeter. The value of the chord depends on the type …

High-speed cameras are essential tools for analyzing high-speed physical phenomena, offering the ability to record events that occur in fractions of a second, allowing detailed and accurate observation of physical processes. Using slow-motion video footage, these cameras allow us to study phenomena that would be invisible at normal speeds, such as explosions, impacts or shock waves, providing crucial information for various scientific and industrial sectors. How High-speed Cameras Work High-speed cameras can record thousands or even millions of frames per second, capturing with extreme precision rapid movements that occur too quickly.

High-speed cameras are essential tools in the analysis of mechanical parts joined by welding points, as they allow us to observe and study the phenomena that occur during and after the welding process. These cameras are capable of recording millions of frames per second, capturing every detail of movements and deformations at high speeds, making visible events that would normally escape the human eye. Slow-motion shots allow us to analyze with extreme precision the changes that occur during the melting of the metal, the hardening of the welded joint, and post-welding deformations. How high-speed cameras work The …

High-speed cameras are essential tools for analyzing abnormal phenomena that occur during welding processes, such as slag formation or interruptions in the welding process. These tools allow you to capture events that happen in fractions of a second, but which have a significant impact on the quality and strength of the welded joint. Slow-motion footage provides a detailed view of rapid phenomena, such as the formation of defects or changes in the behavior of the welded material, which would be invisible at normal speeds. How High-speed Cameras Work High-speed cameras …

High-speed cameras are essential tools for analyzing the weld pool and ensuring the quality of welding in various industrial sectors. Welding is a very fast process, and many dynamics, such as metal melting and joint formation, are difficult to observe at normal speeds. High-speed cameras, with their ability to record thousands or millions of frames per second, allow the process to be slowed down and obtain a detailed and precise view of the phenomena that occur during welding. Weld Pool Analysis The weld pool …

High-speed cameras for slow-motion video are powerful tools in analyzing ultrasonic welds. These cameras are capable of recording events that occur in fractions of a second, slowing down the process to obtain a detailed and precise view of the phenomena that occur during welding, including defects, deformations and fusion phenomena. The use of high-speed cameras is essential when applying advanced welding techniques, such as those using ultrasonic systems, to ensure the quality, strength and reliability of the welds. Welding with Ultrasonic Systems Welding …

High-speed cameras are key tools in analyzing the cutting and chip removal process with cutting tools. This process, which occurs at high speeds, is often difficult to observe in real time, and high-speed cameras allow us to see details that would otherwise remain invisible. By recording thousands or millions of frames per second, these cameras can slow down the cutting process and provide a precise view of the dynamics of the phenomena that occur during chip removal. Cutting Process Analysis The cutting process with cutting tools involves a …

High-speed cameras are essential tools for analyzing the behavior of fluids in cavitation, a phenomenon that occurs when the pressure of a fluid drops below its vapor point, causing vapor bubbles to form and then implode. This dynamic process, which occurs at high speeds and in very short times, is difficult to observe in real time. High-speed cameras, capable of recording thousands or millions of frames per second, allow us to study and understand in detail the behavior of fluids during cavitation. Understanding Cavitation The …

High-speed cameras are essential tools for analyzing the behavior of objects subjected to external forces up to the point of failure. When an object is subjected to mechanical stress, deformation occurs that can lead to the creation of cracks and fractures that propagate rapidly, with dynamics too fast to be observed by the naked eye. High-speed cameras, capable of capturing thousands or millions of frames per second, allow these phenomena to be examined in slow motion, providing a detailed and precise view of the behavior of the material during the fracture process. Analysis of …

High-speed cameras are essential for detailed analysis of the physical phenomena that occur in materials under stress. When a material is brought to its maximum breaking load, cracks and breaks form, marking the point of failure of the material. These phenomena, often too rapid and complex to observe with the naked eye, can be studied accurately through slow-motion video offered by high-speed cameras, which can acquire thousands or millions of frames per second. Analysis of the Behavior of Materials Under Stress When a material is subjected to external loads, these are distributed …

High-speed cameras are essential tools for analyzing phenomena that occur too quickly to be observed with the naked eye, such as objects breaking as they fall due to gravity. When an object is dropped, it is accelerated by gravity, and depending on the material, shape, and impact conditions, it can break or deform in complex ways. Studying these phenomena in detail is essential for improving materials design and preventing failures in industrial, engineering, and scientific applications. Falling Objects and Breakage When an object is dropped, …