I laser triangulation sensors they are an effective and precise tool for measuring and evaluating high temperature metal products, such as billets and blooms.
These sensors use a laser beam that is focused on the surface of the product to measure its dimensions. These include width, thickness, straightness and length. The laser beam reflects off the product surface and is transmitted back to the sensor, enabling it to give an accurate measurement reading.
This dimensional inspection method is used extensively in steel rolling mills, where extremely high temperatures can present a challenge to more conventional measurement methods.
The advantage of using laser triangulation sensors for high temperature measurements is that they are very accurate in their readings. They are also capable of measuring objects with uneven surfaces or edges, as well as objects with different textures or materials. Also, due to their small size, they can be placed in confined spaces or in places where traditional measurement techniques are not practical.
Also, these sensors are typically much faster than other methods when making measurements at high temperatures.
At RODER, we specialize in providing reliable laser triangulation sensors that can effectively measure products under conditions of elevated temperature.
Our range of sensors have been specifically designed for this purpose; they incorporate cutting-edge technology that allows them to accurately read temperatures up to 2000°C without being damaged or affected by extreme changes in ambient air temperature.
We also offer pre-calibrated models that have been tested and certified for accuracy prior to shipment as well customized customized solutions for specific customer needs.
Our customers have had excellent results using our laser triangulation sensors for dimensional inspection of high temperature metal products such as billets and blooms. We use advanced algorithms that allow our sensors to identify the exact dimensions of a product taking into account factors such as the speed of movement and the distance from the sensor.
In addition, our team provides timely support during installation and configuration, so customers can ensure their systems are set up correctly from day one and get optimal performance from their devices over time.
To ensure maximum safety when measuring hot metal products with our laser triangulation sensors, we supply protective devices such as heat shields and remote monitoring software which allows operators to view data remotely via any internet-connected device.
This helps reduce operator fatigue during long working hours ea minimize the safety risks associated with working near hot materials in harsh environments such as steel rolling mills, all while achieving accurate results every time!
It's easy to see why many steel mills rely on RODER's laser triangulation sensors for their high temperature dimensional inspection needs; with features such as fast response times even at extremely high temperatures, customized solutions tailored to customer needs, robust protection against wear over timeReliable accuracy and repeatability even after extended use, these sensors make it easy for operators to quickly and safely evaluate a wide variety of metals under challenging conditions, without wasting valuable time or resources doing so!
As industry experts who have worked closely with many steel mill operators over the years, we understand what it takes to create successful workflows that produce consistent results every time a job needs to be done. accurate measurement on a hot metal product; that's why we develop customizable solutions that directly target your specific high temperature dimensional inspection needs!
Whether you're looking for a basic system or something more complex, complete with optional heat shields and remote monitoring capabilities, we've got something to pitch and install.
Of course, having access to cutting-edge technologies like ours would mean nothing without having people who know how to best use them; that's why all our engineers followed one in-depth training so that we can help you find optimal solutions based on your individual circumstances and your current and future needs!
From assisting in implementing systems into your existing processes to troubleshooting should something go wrong, our team will be there every step of the way, ready and available to assist at any time!
Here at RODER we pride ourselves on not only providing some of the best lasers available, but also doing so within budget, ensuring satisfaction on multiple levels; whether it's buying new equipment from us, or enjoying discounted maintenance services afterwards, we're always happy to oblige.
Products used
LDM42 series LASER distance meters
- LASER distance meters for distance measurements up to 30 meters on natural surfaces or 100 meters with reflector
- Power supply 24 Vdc
- RS232 - RS422 interfaces - Profinet, Profibus and Ethernet / IP
- Visible LASER emitter (red) with safety class 2
- Accuracy up to +/- 1 mm
- Wide range of accessories for high temperature environments or for environments with high contaminants
LDS10A series LASER distance meters
- Distance sensing without reflector on various surfaces
- Safe operation even in public places thanks to LED lighting (without laser)
- Outstanding price-performance ratio
- One connection cable for supply voltage, serial data interface, switching and analog output
- Personalized parameterization via PC
- Programmable analog and digital interfaces
- Robust and compact housing, easy to install
- IP 67 protection standard
Technical insights
Position measurement is also essential for the production of quality metal parts for steel and metallurgical applications. By comparing the coordinates resulting from a position scan with predetermined values, it is possible to detect position errors on the pieces with a level of accuracy of fractions of a millimeter.
Thickness measurement is also an important factor for dimensional control of metal parts. The thickness of a piece can be measured using sensors a laser triangulation or laser micrometers which can measure up to an accuracy level of 0,001 mm without the need for contact. This ensures fast and accurate measurements without the risk of damaging the piece during the test. Also, most modern tools make use of computerized algorithms to calculate average and punctual thicknesses from a single scan.
In addition, some position measurement systems use computer vision technology to automatically detect the geometric characteristics of complex shapes, such as holes or grooves on the surface of a workpiece, without the need for contact.
La straightness measurement it is also necessary to ensure that metal parts meet quality standards before being used in manufacturing processes or other applications. Straightness measurement involves the measurement of the difference between a reference line and the actual profile of the surface along different intervals of the length of the piece to be tested. Today, several advanced instruments are available that allow you to take measurements with levels of accuracy down to 0,01 mm along lines up to 10 m long, without any user intervention during the entire process.
Width measurement is another important factor when it comes to dimensional inspection, due to its wide application factors in different industries such as steel manufacturing and others where accuracy is paramount. While traditional methods for measuring width involve the use of hand gauges or meters, modern technologies allow for automated measurements that require minimal setup time and provide significantly more accurate results than traditional methods. For example, many laser triangulation sensors feature multi-point scanners that can quickly measure widths at multiple spots over large areas, even at elevated temperatures, with exceptional accuracy.
RODER offers complete solutions designed specifically for dimensional inspection needs when dealing with high temperature metal parts in steel and metallurgical applications.
RODER supplies innovative instruments such as the DIGILEN series, which offer non-contact scanning capabilities and produce precise results even in extreme temperatures, up to 500 degrees
RODER provides advanced equipment such as the Vision System series, with automated visual recognition algorithms that allow you to carry out quick inspections over large areas with little manpower.
The combination of these specialized tools mentioned above helps streamline dimensional inspection processes while improving overall accuracy and efficiency levels. In particular, the unique characteristics of each instrument help to significantly reduce total testing times, while providing reliable results on all types of materials, regardless of the heat treatments applied.
Additionally, many modern systems feature intuitive graphical user interfaces (GUIs) that allow users to easily set up tests and remotely monitor the data obtained throughout the test.
In addition to improving process efficiency levels, these advanced technologies have also helped reduce human error rates through their automation capabilities. For example, powerful industrial computers now control entire dimensional inspection processes, ensuring the reliability of all tests.
Furthermore, sophisticated algorithms incorporated into the latest models allow these machines to quickly identify anomalies in all tested components, thus reducing potential delays during production runs. Finally, capabilities for integration into larger networked systems further enhance data management capabilities, helping companies more accurately track critical production metrics.
In addition, recent advances in software development have allowed manufacturers to create custom programs specifically designed to specific customer requirements, ensuring that each trial produces optimal results every time. In particular, dedicated simulation software packages allow operators to plan test strategies in advance, helping them determine the best courses of action well before the actual tests begin to unfold. In addition, special analysis tools offer users the ability to instantly compare previous tests with the current ones through native dashboards that allow operators to obtain better results