Profile detection of printed, sheared or punched paper details with extraction of geometric or dimensional information
Measure of angles, distances, openings, positions to verify the correct execution of the workings or as preparation for assembly operations
Comparison with the mathematical model for the determination of controlling shares
Applications on robotic islands, on Cartesian axes or on automatic assembly islands
Measuring machine capable of detecting the width of paper sheets or layers without contact of easily deformable material (polypropylene sheets for food use, paper absorbent or filter, sheets of thin foam material). The system is capable of measuring up to 10 sheets at the same time and is able to compensate automatically any misalignment of the sample with respect to the measuring axis of the camera (in this way the operator is not bound to the correct positioning of the sample on the measurement table). The system is capable of measuring the samples under test and of compare them with the theoretical values of the production specifications. All data is then transferred to the production database for complete traceability of production batches. The system is designed to work directly on the production line and is equipped with a temperature and humidity for complete documentation of environmental conditions during measurement cycles.
Copyright by RODER SRL - All rights reserved - Application note AN0025
Detection of defects and dimensional characteristics on small details using artificial vision systems and image processing algorithms
Use of compact LED illuminators with continuous or pulsed operating mode.
Real-time detection of the presence of defective parts or parts with aesthetic characteristics that do not comply with the production specifications.
Applications on rotary tables, carpets for continuous transport, automatic assembly machines and test benches.
The miniaturization of industrial components and the high reliability of production processes require ever more efficient, compact and flexible quality control and selection systems.
Camera-based machine vision, artificial intelligence and intelligent image processing algorithms enable real-time determination of aesthetic, functional or dimensional characteristics industrial components that once assembled make up more complex apparatuses.
The new compact LED illuminators of the DC3M series allow the design of compact vision systems based on industrial cameras. The DC3M series illuminators are designed for integration into industrial division systems and optical test benches where compactness of the light source, high brightness of the light beam and concentration of light in a precise point of observation of the component are required.
Typical applications are high-speed control on rotary tables, robot guidance, analysis of small parts such as electrical connectors, electronic components, miniature gears, small parts, fasteners and assembly elements.
Robotic system for the automatic inspection of mechanical parts in the production line
Used forassembly of mechanical parts and for the non-destructive quality control.
Wide range of measures and usable technologies (cameras, laser scanners, eddy current, torque cells, dynamometers, laser micrometers, laser marking)
High customization and integration into the production line or existing production flow.
RODER SRL presents RIMAS, the new robotic cell for inspection, measurement, assembly of mechanical parts and non-destructive quality control.
The production island RIMAS ( Robotic Inspection Measurement Assembly System ) allows you to manage in an easy and intuitive way many control and assembly phases typical of the industrial sector:
Optical inspection of mechanical parts in the production line (presence of parts / absence of parts / color of components / correct arrangement of parts)
Measurement of mechanical and geometric characteristics (heights, diameters, flatness, depths, oscillations, locations)
Measurement of integrity characteristics (crack control, magnetic material composition control, visual inspection and defect control)
Assembly of mechanical parts
Force control and couple
Component marking with LASER technology, inkjet, percussion
dosage of fluids, glues and resins
Profile check with 3D scanners and contact measurement systems
Verification island that allows the non-destructive control of mechanical parts directly on the production line. It is characterized by an autonomous platform which integrates an automatic manipulator capable of picking up the piece directly from the line of production (both on oriented pallets and on sliding belt with recognition automatic orientation of the piece). The manipulator carries the part to be checked in the control area where there are one or more measuring instruments (durometers, profilometers, roughness meters, eddy-current probes, multi-level instruments, roundness meters or any other other automatic measuring instrument). After checking the manipulator provides to bring the detail directly into the production flow of the line if the result is positive. In case of non-compliance, the system takes the part off line for the subsequent analysis and, if necessary, adjust the parameters production or the controlled stop of the production process.
Measurement of the torque of caps both in closing and in opening
Easy to use both on the machine and in the metrology laboratory
Measurement of the torque peak for control of the tear point and the yield point of the thread
Applications on bottles, flacons, jars, vials and tanks
Torque gauges for caps for measuring the tightening torque, both during screwing and unscrewing, of bottle caps, drums, containers, jars, bottles, containers and jerry cans.
Torque tester for caps to measure the tightening torque, both during screwing and unscrewing, of bottle caps, drums, containers, jars, bottles, receptacles and jerry cans.
The cap torque transducers of the CAP-TT01 series are designed with the aim of measuring the screwing and removal torque of caps up to 11,5 Nm (100 lbFin).
Adjustable supports efficiently hold a wide range of container shapes and sizes, while optional flat and adjustable jaws are available for special profiles. The robust aluminum design and the simple and intuitive use allow the use in the laboratory and in production environments even by non-expert personnel.
The accuracy of ± 0,3% of the full scale and the incredibly fast sampling rate of 7.000 Hz guarantee precise and reliable test results, even in fast-acting applications.
The cap torque transducers of the CAP-TT01 family include a range of sophisticated production control support functions, including USB communication port, RS-232 port, Digimatic Mitutoyo interface, analog outputs, reset when the cap is removed, memory for 1.000 readings, indicators and good / reject outputs.
One is also available password protection to avoid unauthorized changes to settings and calibration.
CAP-TT01 cap torque transducers include MESUR Lite data acquisition software.
MESUR Lite groups data in continuous or single point mode. The data stored in the CAP-TT01 memory can also be downloaded in a single block. The export of the detected data to Excel allows further analysis of the data and the generation of measurement reports.
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