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Flatness measurement on blanked parts

Measurement of flatness of parts made with a fine blanking, molding or laser cutting process. The flatness measurement is performed with multi-dimension systems capable of calculating total flatness, partial flatness or possibly dimensional dimensions.

The mechanical industry has always faced the challenge of ensuring maximum precision in the parts produced, especially when it comes to components made through fine blanking.

The flatness of these parts, often vital for the automotive and electronics sectors, represents one of the most critical aspects to monitor to ensure performance and reliability.

In this context, RODER technology introduces an advanced solution with its DIGICHECK system, marking a significant step towards efficiency and precision in measurement.

The RODER DIGICHECK system

The DIGICHECK system, developed by RODER, is designed for the control of shape and dimensions of blanked or pressed parts. Thanks to its ability to detect variations in flatness with extreme accuracy, it establishes itself as an indispensable tool for specialized technicians and mechanical engineers operating in the production sector.

This technology not only allows precise and reliable measurements to be carried out but also offers the flexibility necessary to adapt to different types of components, thus satisfying specific production needs.

Main features

  • High Precision: The DIGICHECK system guarantees an unparalleled level of precision in detecting the slightest variations in flatness, essential for the final quality of the pieces.
  • Versatility: Suitable for a wide range of applications, from automotive to electronic, the system is flexible to diversified production environments.
  • Intuitive User Interface: Designed with operators in mind, DIGICHECK features an easy-to-use interface that simplifies the measurement process.

Applications in the Industry

The innovation brought by the DIGICHECK system finds fertile ground especially in the automotive and electronic sectors, where the demand for components with tight dimensional tolerances is increasingly pressing. There ability to make rapid measurements and accurate allows you to optimize production processes, reduce waste and increase end customer satisfaction.

  • Fine blanking of brake pad supports
  • Blanking of supports for aeronautical applications
  • Molding of flanges and manifolds
  • Blanking of gaskets
  • Machining of sealing seats
  • Mold processing
  • Gasket molding

Case Study: The Use of the DIGICHECK System

By visiting the page dedicated to the DIGICHECK series multi-level measuring systems on the RODER website (https://roder.it/sistemi/sistemi-di-misura-multiquota-serie-digicheck/), it is possible to delve deeper into the practical use of this technology through concrete examples. Cases of application in the quality control of parts intended for the automotive industry are highlighted, demonstrating how the system significantly contributes to the reduction of production times and costs.

A modular and easy to configure system

With the introduction of RODER technology and its DIGICHECK system, the world of industrial production takes a significant step forward towards optimizing processes and improving product quality.

The ability to measure the flatness of blanked parts with extreme precision opens up new possibilities for innovation and development, confirming the importance of accuracy in the design and manufacturing phases.

The system is composed of a series of easily configurable and interconnected modules.

It is possible to configure systems from a minimum of 4 measurement points up to a maximum of 1000 measurement points, freely configurable and with freely settable mathematical formulas.

For specialized technicians and mechanical engineers looking for cutting-edge solutions for flatness measurement, the RODER DIGICHECK system represents a winning choice, capable of responding to the needs of an increasingly demanding and rapidly evolving market.

Optimal management of flatness in production processes not only guarantees the success of finished products but also constitutes a differentiating element that can positively influence the perception and value of a brand as a whole.

By relying on advanced measurement technologies such as RODER's DIGICHECK system, companies can aspire to high quality standards, fundamental for competitiveness in the modern industrial landscape.

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