The MODULCHECK series dimensional and geometric control systems are multi-quote control units and allow the measurement and determination of conformity of mechanical parts.
MODULCHECK systems use objective measuring procedures that are easy to manage even by inexperienced personnel.
The innovative architecture on which the MODULCHECK system is based allows the creation of dimensional and geometric test benches (static or dynamic) using easily available equipment and sensors and easily editable during setup or directly in production also by the end customer.
Measurements and controls on the production line
MODULCHECK systems are suitable for measurements directly on the production line and also managed by unqualified personnel. The display interface has been made deliberately simple and easy to consult but without sacrificing the powerful mathematical functions intended for the analysis of dimensional and geometric characteristics. Dimensional checks with multi-quote control units allow precise and fast measurements even by unskilled personnel.
All production data are stored in a local database with the possibility of transferring or synchronizing with existing databases (SQL, XML or CSV) for a complete and reliable analysis of data in real time.
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Measurement of diameters, heights, thicknesses, depths on mechanical parts with traditional bench measuring instruments
The MODULCHECK system allows the measurement of any mechanical detail (bushings, rings, flanges, shafts, gears) with traditional manual measuring instruments (calipers, micrometers, comparators, bore gauges).
It is possible to quickly and reliably acquire measurements of internal diameter, external diameter, height, thickness, width and depth using easily available instruments, with low costs and decimal, hundredth or thousandth precision. The MODULCHECK system guides the operator in carrying out the measurements in a predetermined sequence and at the end of the procedure provides the response of the control.
All data is stored in a database that allows both a real-time analysis of production progress (through trends, histograms and production indices) and an analysis of production history through the subdivision into production batches.
Multi-quote control units for flatness measurements and control on stamped, cut, forged or ground parts
The MODULCHECK system allows the measurement in rapid times and directly in the production line of the flatness of molded, sliced, laminated or die-cast parts.
The flatness measurement is performed with a sensor matrix capable of detecting differences with respect to a certified calibration master. The result of the test is a mapping of the verified areas with the relative numerical value of deviation from the ideal shape.
A very intuitive graphic presentation allows you to quickly and reliably determine the areas of non-compliance. All the data obtained can be used for statistical calculations (Sigma, Cp, Cpk, Cm, Cmk) or for the realization of control cards (XS, XR, process trend, population distribution).
Flexion, swing and deformation measurement
The MODULCHECK system allows the control of dimensions and positions in space detected by LASER sensors (triangulation laser sensors, laser micrometers or laser distance meters).
The dimensions detected by the LASER sensors can be correlated with each other for the determination of deformations, torsions, bending, vibrationsThe measurement report can be generated in Excel – CSV format or directly in graphic format.
The use of EDAC modules allows to correlate dimensional and geometric information with information derived from temperature, humidity, force, torque sensors. In this way it is possible to correlate the dimensional test with data of thermal excursion, variations in ambient humidity or with forces and torsions involved in the dynamic test.
Radial and axial oscillation measurement (radial and axial runout)
The MODULCHECK system allows measurement with non-contact measuring instruments (LASER triangulation sensors and LASER distance meters) of real-time radial and axial oscillations.
The typical application is the determination of the radial and axial rounout of wheels, tires, rims and wheel hubsThe report can be either numeric or graphical.
By adding optional mathematical analysis libraries, harmonic analysis of the acquired signal can be performed to determine the harmonic composition of the swing, from the fundamental up to the 32nd harmonic. The software can be installed both on a fixed workstation (desktop personal computer or industrial panel PC) and on a mobile workstation (notebook or tablet).
Roundness, oscillation, cylindricity, profile measurement
The MODULCHECK system, combined with dimensional dimensional test benches, allows the determination of geometric characteristics of parts subjected to rotation on tailstocks.
It is thus possible to measure diameters, ovalizations and oscillations but also roundness, cylindricity and data of the radial profile of the object (important in applications such as camshaft measurement).
The measurement can also be acquired by measuring machines specifically developed for this type of control in the metrological laboratory or on the production line (3D measuring machines, profilometers, optical machines).
Multi-quote control units for shape control
The MODULCHECK system allows to carry out the shape control of objects of any size and material. The shape check is carried out by comparison with a reference master and all differences are highlighted quickly and intuitively. It is possible to generate signals of out-of-tolerance or partial non-conformity of the product.
The system can also be installed in robotic control areas and unattended automatic control benches. In this configuration, all verification operations can be controlled directly by a PLC or an automatic production system.
Process control on the production line
The MODULCHECK system it allows regular values to be taken from measuring instruments inserted on the production line (LASER micrometers, thermocouples, pressure and flow sensors, LASER thickness gauges).
The advanced data logger function allows you to monitor the various physical quantities involved in the production process and generate alarms in the presence of out-of-tolerance conditions.
Using the EDAC acquisition modules it is possible to acquire data coming from different types of sensors, even physically positioned very far from each other as all the acquisition infrastructure is based on an Ethernet network.
Products used in this application
HANDYBOX series industrial computers
DATASINK Series Data Acquisition Software
PCL1208 series control stations
PCL2315 series control stations
More information and contacts
Systems and Sensor Integration Division: www.roder.it
Artificial Vision Division Partners: www.rodervision.com
Standard Tools Division Partners: www.innovacheck.com
More information about RODER SRL: who we are
Contact for general information: info@roder.it
The information on this website is provided for information purposes only. Although it has been prepared with the utmost care, it does not constitute a contractual offer or a binding commitment to supply. It may contain transcription, translation or typographical errors. For precise and up-to-date information, please contact our company directly.
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Dimensional checks with LASER sensors