Flatness measurement on blanked parts
The mechanical industry has always faced the challenge of ensuring maximum precision in the parts produced, especially when it comes to components made through fine blanking. The flatness of these parts, often vital for the automotive and electronics sectors, represents one of the most critical aspects to monitor to ensure performance and reliability. In this context, RODER technology introduces an advanced solution with its DIGICHECK system, marking a significant step towards efficiency and precision in measurement…
Control of defects on continuous products
The VISIONCHECK-AI system allows the control of defects on continuous products with the use of artificial intelligence VISIONCHECK-AI is an intelligent inspection system dedicated to the control of defects on continuous products, based on artificial intelligence algorithms, a product developed by RODER LLC. The system uses advanced vision technology to detect and classify defects on continuous products with unprecedented accuracy and precision. The system is suitable for a wide range of industries, including metals, automotive, aerospace and electronics. With its unique combination of accuracy and convenience, VISIONCHECK-AI offers a truly versatile solution for…
DM2 series LED illuminators for ROBOT guide
LED lighting systems with camera fixing bracket for ROBOT guidance and industrial automation. LED technology has brought a real revolution in the field of industrial automation, guaranteeing effective and long-lasting lighting for ROBOT guidance and artificial vision systems. Thanks to the high brightness of the LED illuminators produced by RODER, industrial cameras are able to detect even the smallest details on complex production lines, allowing real-time monitoring of the processing status. Furthermore, the integration of high-power LED illuminators with remote control functions has made it possible to…
LED backlighting for vision systems
LED backlight systems for industrial automation and machine vision applications. LED backlight systems are becoming increasingly widespread and popular in computer vision applications. Thanks to their low cost, great energy efficiency and long life, they are the ideal choice for many applications where it is necessary to illuminate an area uniformly. In particular, the use of LED backlighting is now the preferred choice for analyzing the shape and size of objects in a variety of applications. LED backlighting is a lighting method in which the…
Digital radius and diameter gauge DIACHECK-CT series
The DIACHECK-CT series digital radius and diameter meter allows direct and instantaneous reading of internal or external radii or diameters in a range between 100 and 10000 mm. The DIACHECK-CT series high-precision digital radius and diameter meter is designed to measure the radius of cylindrical objects such as pipes, profiles and calenders quickly and accurately. This measuring instrument allows the measurement of the radius of curvature or the internal or external diameter of a specific part using the three-point circumferential measurement method. Archimeters for…
Measurement of the radius of curvature with digital archimeters
The DIACHECK-CT series digital radius and diameter meter allows direct and instantaneous reading of internal or external radii or diameters in a range between 100 and 10000 mm. The DIACHECK-CT series high-precision digital radius and diameter meter is designed to measure the radius of curved objects such as pipes, profiles and calenders quickly and accurately. This measuring instrument allows the measurement of the radius of curvature or the internal or external diameter of a specific part using the three-point circumferential measurement method. The DIACHECT-CT…
Flatness measurement with multi-dimension control units and LVDT linear transducers
Flatness measurement is a method used to measure the flatness of a surface or part. It is an important part of many industrial processes and can be carried out with different techniques. One of the most common methods for measuring flatness is the use of LVDT probes and linear transducers. This method has become increasingly popular due to its high accuracy and reliability. For measurements obtained from LVDT probes and linear transducers, a multi-level control unit is generally used to ensure uniformity on multiple parts or surfaces to be measured. This control unit uses…
Dimensional checks with multi-quota control units and LVDT linear transducers
The MODULCHECK series dimensional and geometric control systems allow the measurement and determination of conformity of mechanical details and discrete objects using objective measurement procedures that are easily manageable even by non-expert personnel. The innovative architecture on which the MODULCHECK system is based allows the creation of dimensional and geometric test benches (static or dynamic) using easily available equipment and sensors that can be easily modified during the tooling phase or directly in production, even by the end customer. MODULCHECK systems are suitable for measurements directly on the production line and also managed by external personnel...
Artificial vision systems for the control of defects on continuous products in the production line
Machine vision is a key technology for Industry 4.0 and the inspection of defects in continuous products on the production line. With the help of vision systems, such as LED illuminators, industrial and linear cameras, image processors and artificial intelligence, greater precision can be achieved in identifying product defects. Systems based on computer vision can help companies promptly identify any problems during the production phase…
LASER scanner for dimensional and geometric control of continuous products in the production line
Laser scanning systems are a type of inspection technology used in the manufacturing industry to provide an accurate measurement of the shape and dimensions of products. Laser technology offers unrivaled precision in the inspection and measurement of complex contoured products, including 3D profiles. Additionally, the speed and reliability with which a laser can perform inspections make it ideal for production lines where speed is vital. Laser systems can be used for several applications, including dimensional and geometric inspection of continuous products on automated production lines. A laser beam scanner is…
LVDT linear transducers for dimensional and geometric control
LVDT linear transducers allow precision measurements on mechanical parts or on any object that can be measured with a contact probe. Combined with special signal amplifiers, they allow the measurement of dimensional characteristics (thickness, width, positions, heights, diameters, ovality) and geometric characteristics (planarity, parallelism, perpendicularity, oscillation, eccentricity and coaxiality) with thousandth precision even on complex mechanical details. LVDT transducers with spring drive system (with fixed mechanical preload) or linear LVDT transducers with pneumatic drive can be created, particularly suitable for automatic measurement systems. Some families of LVDT probes can be…
SB-1000 series LASER micrometers for non-contact diameter and width measurement
Laser micrometers for diameter and width measurement on the production line. The measurement of diameter and width with laser micrometers allows the control of the dimensions of continuous products directly on the production line, without contact and in maximum safety for the operator. LASER micrometers for measuring diameter and ovality on cylindrical parts directly on the production line or in the metrological laboratory. Measurements of wires, tubes, cables, bars, plugs, extruded and drawn parts. Comparison with tolerance thresholds and alarms for reporting non-compliant products. Possibility of transmitting the data to a PLC…
LASER scanner for checking the profile of paper, cardboard and embossed products
Profile detection of printed or die-cut paper details with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control quotas Applications on robotic islands, on Cartesian axes or in automatic assembly islands 3D laser scanning technique based on optical triangulation technology and the reconstruction of profiles with point clouds. Systems for profile measurement through cloud detection of points in 3 dimensions…
Systems for the control of the axial play of crankshafts and pulleys in internal combustion engines
Profile detection of steel parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control Applications on robotic islands, on Cartesian axes or in automatic assembly islands. Automatic control island of the axial play of the crankshaft of a combustion engine. The system creates a controlled stress on the crankshaft already installed in its base during assembly operations on the production line. The base comes…
Systems for the control of timing on camshafts
Detection of camshaft profile with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands. Control island that allows the recording of the TDC (top dead centre) of a combustion engine. The system provides for the controlled movement of the crankshaft until it reaches a precise position (TDC) and allows the correct assembly of the …
Systems for the control of timing and height of the top dead center in the production line
Phasing detection with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on islands robotised, on Cartesian axes or in automatic assembly islands. Control island which allows the recording of the TDC (top dead centre) of a combustion engine. The system provides for the controlled movement of the crankshaft until it reaches a precise position (TDC) and allows the correct assembly of the components that will determine ...
RIMAS - Robotic system for inspection, measurement and assembly of mechanical parts
Robotic system for the automatic inspection of mechanical parts in the production line. Used for the assembly of mechanical parts and for non-destructive quality control. Wide range of measurements and usable technologies (cameras, laser scanners, eddy current, torque cells, dynamometers, laser micrometers, laser marking) High customization and integration into the production line or existing production flow. RODER SRL presents RIMAS, the new robotic cell for inspection, measurement, assembly of mechanical parts and non-destructive quality control. The RIMAS (Robotic Inspection Measurement Assembly System) production cell allows you to easily and intuitively manage…
Robotic control islands for automatic hardness control on pins and mechanical parts
Detection of hardness of pressed, sheared, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of forces, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control quotas Applications on robotized cells, on Cartesian axes or in automatic assembly cells. Verification cell that allows the non-destructive control of mechanical parts directly on the production line. It is characterized by an autonomous platform which integrates an automatic manipulator capable of picking up the piece directly from...
Robotic islands for quality control with artificial vision systems
Detection of characteristics of mechanical details with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic cells, on Cartesian axes or in automatic assembly cells. Verification cell that allows non-destructive testing of mechanical parts directly on the production line. It is characterized by an autonomous platform which integrates an automatic manipulator capable of picking up the piece directly from the production line (both on...
Automatic equipment for dimensional and geometric control with LVDT contact probes
Profile detection of pressed, blanked, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control quotas Applications on robotic islands, on Cartesian axes or in automatic assembly islands Industrial data acquisition stations, complete with software, touch screen and multifunction keys. Conceived and designed specifically for the production line control sector and mechanical workshops. Completely fanless and diskless architecture for…
Measurement of diameter and ovality of pipes, wires and cables in the production line
Measurement of diameter and ovality of continuous products with circular section Measurement of diameters, ovality and section profiles to verify the correct execution of the processes or as preparation for welding and assembly operations Setting of multilevel tolerance limits for the determination of out-of-specification conditions Connection to IT and management systems for product documentation and compliance with industry 4.0 specifications Measurement with high-precision, non-contact LASER technology, even on high-speed, easily deformable or high-temperature materials. Systems with fixed or tilting LASER sources capable of carrying out analyzes even...
Multidiameter LASER scanner for multi-wire control on drawing, galvanizing and enamelling lines
Multi-wire diameter detection with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands. Measurement with high-precision, non-contact LASER technology, even on high-speed, easily deformable or high-temperature materials. Systems with fixed or tilting LASER sources capable of carrying out analyzes even on square, rectangular or hexagonal sections. Versions for…
Measurement of the width of continuous tapes in the production line
Measurement of width and thickness directly in the production line on continuous belts. Thickness and width measurement of coils, strips and sheets directly on the production line with LASER systems. Comparison with tolerance thresholds for the determination of any specific holes and automatic interfacing with quality management infrastructures Applications on pickling and sheet metal cutting lines. The use of LASER light, magnetic and optical technologies makes it possible to obtain high precision and speed without direct contact of the measuring instrument with the material. Possibility of measurement on systems with high flow speed or in non… areas
LASER scanner for thickness measurements on easily deformable materials
Profile detection of parts in easily deformable materials with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands The use of LASER light technologies, magnetic and optical technologies allow high precision and speed to be obtained without direct contact of the measuring instrument with the material. Possibility of measurement on systems with high flow speed or …
Systems for checking the thickness of slabs and panels in the production line
Profile detection of sheet plastic parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of dimensions control Applications on robotic islands, on Cartesian axes or in automatic assembly islands. The use of LASER light technologies, magnetic and optical technologies allow high precision and speed to be obtained without direct contact of the measuring instrument with the material. Possibility of measurement on systems with high flow speed or in …
Measurement of the deep drawing and flaring profile of pipes and flanges
Profile detection of pressed, blanked, drawn or welded sheet metal parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the model mathematical for the determination of control quotas Applications on robotic islands, on Cartesian axes or in automatic assembly islands 3D laser scanning technique based on optical triangulation technology and the reconstruction of profiles with point clouds. Systems for profile measurement through the detection of point clouds in …
Control of the welding profile on automatic machines with LASER scanner
Profile detection of welded details with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on robotic islands, on Cartesian axes or in automatic assembly islands. 3D laser scanning technique based on optical triangulation technology and the reconstruction of profiles with point clouds. Systems for profile measurement through the detection of point clouds in 3 dimensions and consequent numerical processing…
Measurement of oscillation and vibration of shafts, belts and pulleys with laser comparators and optical triangulation sensors
Profile detection with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on islands robotized, on Cartesian axes or in automatic assembly cells Copyright by RODER SRL – All rights reserved – Application note AN0079 …
Distance, position, displacement and level measurement with laser distance meters
Distance detection with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of control dimensions Applications on islands robotized, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL – All rights reserved – Application note AN0078 …
Vision systems for profile control with backlight technique
Profile detection of rubber and plastic parts with extraction of geometric or dimensional information Measurement of angles, distances, openings, positions to verify the correct execution of the processes or as preparation for welding and assembly operations Comparison with the mathematical model for the determination of dimensions control Applications on robotic islands, on Cartesian axes or in automatic assembly islands Copyright by RODER SRL – All rights reserved – Application note AN0070 …