DL3 mini series LED illuminators for vision systems with industrial cameras

DL3M miniature LED lighter for vision systems and optical inspection

LED illuminators for direct lighting applications in artificial vision systems based on industrial cameras.

Also installable on optical test benches manuals, testing systems or manual selection banks.

Flat profile for special applications suitable for System Integrators and OEMs.

Cable with industrial M8 connector, anodized aluminum container.

RODER SRL presents the new DL3 mini series LED illuminators. There compact construction form and the use of a container in anodized aluminum make this product suitable for installation on production machines with industrial cameras or on optical test benches.

Are available different sizes and different wavelengths (white, red, blue, green, yellow, infrared and ultraviolet). A full range of accessories allows a practical and immediate use of this family of LED lighting products.

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Application note AN0001

DL2 series LED illuminators for vision systems with industrial cameras

LED illuminators for direct lighting applications in artificial vision systems based on industrial cameras.

Also installable on optical test benches manuals, testing systems or manual selection banks.

Flat profile for special applications suitable for System Integrators and OEMs.

Cable with industrial M8 connector, anodized aluminum container e integrated drivers for automatic adjustment of the luminous flux.

RODER SRL presents the new LED illuminators series DL2. There compact construction form and the use of a container in anodized aluminum make this product suitable for installation on production machines with industrial cameras or on optical test benches.

Are available different sizes and different wavelengths (white, red, blue, green, yellow, infrared and ultraviolet). A full range of accessories allows a practical and immediate use of this family of LED lighting products.

RIMAS - Robotic system for inspection, measurement and assembly of mechanical parts

Robotic system for the automatic inspection of mechanical parts in the production line

Used forassembly of mechanical parts and for the non-destructive quality control.

Wide range of measures and usable technologies (cameras, laser scanners, eddy current, torque cells, dynamometers, laser micrometers, laser marking)

High customization and integration into the production line or existing production flow.

RODER SRL presents RIMAS, the new robotic cell for inspection, measurement, assembly of mechanical parts and non-destructive quality control.

The production island RIMAS ( Robotic Inspection Measurement Assembly System ) allows you to manage in an easy and intuitive way many control and assembly phases typical of the industrial sector:

  • Optical inspection of mechanical parts in the production line (presence of parts / absence of parts / color of components / correct arrangement of parts)
  • Measurement of mechanical and geometric characteristics (heights, diameters, flatness, depths, oscillations, locations)
  • Measurement of integrity characteristics (crack control, magnetic material composition control, visual inspection and defect control)
  • Assembly of mechanical parts
  • Force control and couple
  • Component marking with LASER technology, inkjet, percussion
  • dosage of fluids, glues and resins
  • Profile check with 3D scanners and contact measurement systems

Moisture measurements of wood and fiberglass hulls with portable meters

Moisture measurement on wooden and fiberglass hulls

Detection and localization of osmosis phenomena on boats or parts exposed to high humidity

Verification of the state of drying of products before painting or aesthetic treatments

The Tramex Skipper Plus, non-destructive moisture meter, provides a complete and safe method for detecting excess humidity in fiberglass and wooden hulls. The Skipper Plus is a pocket hygrometer, designed to locate humidity in the hulls and accessories of the boat.

Three scales for humidity detection in GRP and hardwood for salt and fresh water.

  • Wide range of wood readings from 5% to 30% on a hardwood scale and from 0 to 100 on a comparative scale for fiberglass and other materials.
  • Identifies the presence of osmosis in fiberglass hulls.
  • Confirm if the wooden boats are dry enough for painting or varnishing.
  • Track leaks on decks and bulkheads.
  • The "Hold" function facilitates the recording of readings.
  • Soft rubber electrodes provide direct contact without scratching.
  • Audio warning tone for high humidity can be activated or deactivated.
  • Battery operated (included)

Application

Measure the presence of osmosis phenomena on fiberglass boats.

Locate any parts that have a more pronounced exposure to osmosis than other areas.

Check the state of conservation of wooden boats or the degree of humidity before aesthetic treatments, painting or impregnation.

Solution

Skipper Plus is based on the principle of measuring non-destructive impedance. Coplanar electrodes, mounted on the base of the instrument, transmit low frequency signals in the tested material and measure the variation of impedance caused by the presence of humidity. This reading is indicated on the instrument as a reading of the moisture content.

  • Three ranges for moisture detection in fiberglass and hardwood for fresh and salt water.
  • Wide range of wood readings from 5% to 30% on the hardwood scale and from 0 to 100 on a comparative scale for GRP and other materials
  • Identifies the presence of osmosis in fiberglass hulls.
  • Confirm if the wooden boats are dry enough for painting or varnishing.
  • Track leaks on deck and bulkheads.
  • The "Hold" function facilitates the recording of readings.
  • The soft rubber electrodes come into direct contact without scratching.
  • High humidity acoustic warning tone that can be turned on or off.
  • Battery operated (included)

The Skipper Plus moisture meter is used for:

  • Timely detection before the appearance of osmotic bubbles.
  • Identification of the affected area.
  • Hull monitoring during dehumidification and repair phases.
  • Checking the drying of the abraded areas before recoating.

To obtain lasting finishes and resistance of hulls and wooden components, it is essential to ensure that they are well maintained and that they do not contain excess humidity.

Excess humidity can create phenomena of structural and aesthetic deterioration, both on wooden and fiberglass hulls or special composite materials.

More product information?

Level monitoring with LASER distance meters and visualization on giant displays

Level measurement in tanks and silos with continuous monitoring of the level trend

Low level or overflow alarm generation

Automatic calculation of volume or weight with continuous monitoring on multiple tanks

RODER presents the new series of REDAM LDM giant displays to create display and monitoring systems to be connected to LDM series LASER distance meters.

The REDAM LDM series has been specially developed for the connection with LASER LDM series distance meters allowing the real time display of the measurement made by the LASER distance meter.

The visualization takes place on a giant display or transmitted to remote terminals through Wi-Fi or ethernet networks.

The visualization takes place on a giant display visible even at high distances.

All the displayed measures can be compared with tolerance thresholds in order to generate alarms in case of out of tolerance upon exceeding certain thresholds or visual signals capable of guiding the operator to any adjustment operations (red value represents an out of tolerance, value yellow represents a warning attention signal, green value the measurement is acceptable).

Turn your sensor into a data acquisition system with LOGOBRAIN

1) CONNECT THE SENSOR TO LOGOBRAIN

Connect LOGOBRAIN to the sensor (LASER distance meter or other type of sensor) with the cable supplied.

2) CONNECT A MONITOR

Connect a normal office monitor, an industrial monitor or even just a TV with HDMI input

3) ARE YOU READY TO BE OPERATIONAL !!!!!

You are ready to view the data acquired by the sensor, monitor the process with visual information or with remote alarms, store the data with data logger functions or share it with the rest of the world through an Ethernet cable or wireless connection.

Broshure product presentation

Download the brochure concerning the LOGOBRAIN connection system

The LOGOBRAIN system allows the quick and easy connection of a sensor to a monitor without the need for programming or additional wiring.

Ready-to-use installation kit

The REDAM-LDM system is supplied in the form of a complete kit and ready for use even by unqualified personnel.

The kit includes:

  • 32 inch monitor
  • Embedded controller installed on the back of the monitor
  • Bracket for wall mounting with VESA connection or alternatively pedestal for table installation
  • Power cable for monitor and electronic controller (the sensor is powered directly by the controller through a connection cable
  • Connection cable for LDM41 (single data and power cable) 20 meters long.
  • Upon request, the LASER sensor already programmed and configured for use can be supplied

Available from April 2020

Option for wireless installation

For applications where a wireless connection is required, it is possible to provide an additional kit that manages the Wi-Fi connection between the laser sensor and the display monitor

Available from April 2020

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Check of integrity, shape and size of caps on the production line

High speed cap control directly on the production line

Automatic rejection and classification of rejects according to different types of defects

Detection of ovalization, deficiencies, contaminations, defects in shape, burrs, aesthetic anomalies or non-compliant printing

The new systems of the VISION CHECK K2000 series integrate a powerful artificial vision system, based on the latest generation image processing algorithms, a touch screen video interface and all the electronics necessary for interfacing with the production line or for the remote control through fieldbus or standard I / O.

"All in one" artificial vision system for quality control in the production line, on automatic machines and customized test benches

The powerful functions made available by the control station allow you to carry out both operations visual inspection what operations of dimensional and geometric control.

The PCL2315 control station is equipped with a latest generation industrial controller capable of processing the images acquired in real time, generating the response of the control in a few milliseconds.

The possibility of connecting latest generation cameras with very high detection speed, the possibility of personalizing the lighting system and the complete configurability of the acquisition software and processing allows a very high system flexibility, guaranteeing the possibility to face all the problems of industrial control with a single artificial vision system.

Typical applications

  • Vision systems for installation on production lines and automatic assembly machines.
  • Dimensional and geometric control on the production line
  • Visual defect check and product aesthetic check.
  • vision control on a turntable islands, robotic islands, transport ribbons, Cartesian manipulators or on semi-automatic inspection counters.
  • Real-time ROBOT guidance, automatic process control, automatic machine adjustment feedback.
  • Check presence / absence of parts on automatic assembly machines and check correct assembly.

Features

  • All-in-one system that integrates acquisition, processing, visualization and control in a single control place.
  • Management of up to 4 cameras with intelligent with high speed connection.
  • Intuitive and easy to use video touch screen interface, designed for use even by untrained personnel.
  • Possibility of connection with fieldbus (Profinet, EtherCAT, Modbus).
  • Ethernet network connection for data exchange with management IT systems.
  • Remote production recipe programming and connection with external management databases.

application examples

Check the continuity of the edge and check for defects or deficiencies on the edge of the cap


Shape control with measurement and detection of abnormally shaped conditions, excessive ovalization or the presence of clews.


Detection of stains and contaminants on the external and internal surface of the cap


Control of shape and concentricity of the internal gasket or of assembled parts of the cap


Checking the external profile of the cap and detecting the presence of burrs or deficiencies


Recognition of numbers, writings, logos, expiration dates


Control of surface defects and contaminants inside threads or uneven surfaces


Color detection and discrimination of color variations


Form control and detection of profile irregularities or reliefs



Strengths

The control station used in the VISION CHECK K2000 series systems is built to work in an industrial environment. It is equipped with precautions and construction techniques for a long-term operational life even in harsh environments or production situations with difficult environmental characteristics.

15 inch monitor with industrial touch screen (*)

Industrial monitor with touch screen control. High brightness and contrast. Suitable for industrial environments and for applications where high reliability and durability are required. The monitor is mounted on a stand independent of the internal controller and unlike traditional panel PCs, it is easily and quickly replaceable in case of damage.

LED flasher

Anomaly detector with high brightness LED flashing light. As an option it is also possible to equip the control station with an acoustic siren. The flashing light function can be customized and can manage both warning and alarm conditions.

Tilting support

Tilting mechanical support for adjusting the inclination of the monitor and the controls (possibility of being installed on a table or on a pulpit or on a shelf). Option for connection to swinging arms and overhead control pulpits.

Standard display and control interfaces

The system is based on an industrial embedded controller. So in case of a temporary malfunction of the touch screen or you can temporarily use a keyboard, a mouse, or an office monitor. This solution allows you to continue production even in the event of a temporary malfunction of the original interfaces.

Intuitive software developed for machine operators

The software installed on board the VISION CHECK K2000 has been specially developed for industrial production applications. The main functions have been collected in easy-to-read synoptics with intuitive screens that can also be managed by non-expert personnel.

Front push button (*)

Front push-button panel for controlling the main system functions without touching the touch screen monitor (cycle start, cycle stop, fault reset, emergency). The operator can therefore also operate with gloves or in the presence of liquid contaminants. The front buttons can also house an emergency button to be connected to the central control panel of the system.

Removable SSD (*)

Removable SSD for quick and easy commissioning in case of changes or malfunction. The embedded PC has two different SSD slots and it is possible to manage both periodic backups and duplication of running programs.

Integrated PLC

Integrated PLC for the management of local I / O signals or for the connection to existing production lines and electrical panels. Possibility to manage local command peripherals such as pedals, remote push-button panels, light towers or acoustic signaling devices.

Industrial container in painted aluminum

Painted aluminum container with safety lock for access only to authorized personnel. The container is complete with gaskets that allow the use of the control station even in particularly dusty environments or in the presence of environmental contaminants.

(*) Features may vary based on configuration and customizations. Contact our sales office to find out all the configurations in detail.


Industry 4.0 connectivity and performance

Ethenet connectivity

The VISION CHECK 2000 control stations can be connected to any Ethernet network system for the production data exchange, the sharing of test results, the programming of control recipes or customized reports.


Connection with EtherCAT fieldbus

The systems of the VISION CHECK 2000 family can be connected to EtherCAT fieldbus for data exchange and remote management of the synchronization operations of the vision process.


Connection with MODBUS fieldbus (*)

The systems of the VISION CHECK 2000 family can be connected to MODBUS fieldbus for data exchange and remote management of the synchronization operations of the vision process.


High performance processors (*)

The VISION CHECK 2000 series workstations integrate the latest generation of Intel i5 and i7 family processors and embedded controllers. The programming of the processors takes place using the most modern multi-threading techniques on the market.


PoE connection of vision devices

All the image acquisition peripherals (matrix and linear cameras, profile sensors and LASER scanners) are powered by Power Over Ethernet or equivalent technologies. This minimizes the connection cables and facilitates maintenance or operational changes.


Connection with PROFINET fieldbus

The systems of the VISION CHECK 2000 family can be connected to PROFINET fieldbus for data exchange and remote management of the synchronization operations of the vision process.


Remote remote assistance (*)

The systems of the VISION CHECK 2000 family can be connected remotely with the help of Team Viewer technology. The RODER support team can guarantee a quick and timely modification of the operating conditions of the system even remotely.


Windows Embedded Technology (*)

The VISION CHECK 2000 series control stations are based on the most modern processing technologies based on Windows Embedded.

(*) Features may vary based on configuration and customizations. Contact our sales office to find out all the configurations in detail.


Connection to management databases

The VISION CHECK K2000 series systems can be connected to the most common management databases. The connection with the company databases allows the exchange of information regarding production batches, production times, waste percentages and plant productivity indices.


Accessories and customizations

A wide range of accessories complete the systems of the VISION CHECK K2000 series.

  • LED illuminators for matrix cameras both in backlight and front light mode.
  • LED illuminators for linear cameras both in backlight and front light mode
  • Connection cables
  • Optical filters and diffusers

Special customized systems

Do you need a "turnkey" system?

RODER is also able to offer and supply the complete system of customized mechanics, electrical panels, pneumatic systems and all the assistance necessary for commissioning and staff training.


DL1 series LED illuminators for vision systems and optical inspection benches

LED illuminators for direct lighting applications in artificial vision systems based on industrial cameras.

Also installable on optical test benches manuals, testing systems or manual selection banks.

Flat profile for special applications suitable for System Integrators and OEMs.

Cable with industrial M8 connector, anodized aluminum container e integrated drivers for automatic adjustment of the luminous flux.

RODER SRL presents the new LED illuminators series DL1. There compact construction form and the use of a container in anodized aluminum make this product suitable for installation on production machines with industrial cameras or on optical test benches.

Are available different sizes and different wavelengths (white, red, blue, green, yellow, infrared and ultraviolet). A full range of accessories allows a practical and immediate use of this family of LED lighting products.

Distance, position and level monitoring with LASER distance meters and visualization on giant displays

industrial laser distance meters for distance and position measurement with remote display on monitor

RODER presents the new series of REDAM LDM giant displays to create display and monitoring systems to be connected to LDM series LASER distance meters.

The REDAM LDM series has been specially developed for the connection with LASER LDM series distance meters allowing the real time display of the measurement made by the LASER distance meter.

The visualization takes place on a giant display or transmitted to remote terminals through Wi-Fi or ethernet networks.

The visualization takes place on a giant display visible even at high distances.

All the displayed measures can be compared with tolerance thresholds in order to generate alarms in case of out of tolerance upon exceeding certain thresholds or visual signals capable of guiding the operator to any adjustment operations (red value represents an out of tolerance, value yellow represents a warning attention signal, green value the measurement is acceptable).

Turn your sensor into a data acquisition system with LOGOBRAIN

1) CONNECT THE SENSOR TO LOGOBRAIN

Connect LOGOBRAIN to the sensor (LASER distance meter or other type of sensor) with the cable supplied.

2) CONNECT A MONITOR

Connect a normal office monitor, an industrial monitor or even just a TV with HDMI input

3) ARE YOU READY TO BE OPERATIONAL !!!!!

You are ready to view the data acquired by the sensor, monitor the process with visual information or with remote alarms, store the data with data logger functions or share it with the rest of the world through an Ethernet cable or wireless connection.

Broshure product presentation

Download the brochure concerning the LOGOBRAIN connection system

The LOGOBRAIN system allows the quick and easy connection of a sensor to a monitor without the need for programming or additional wiring.

Ready-to-use installation kit

The REDAM-LDM system is supplied in the form of a complete kit and ready for use even by unqualified personnel.

The kit includes:

  • 32 inch monitor
  • Embedded controller installed on the back of the monitor
  • Bracket for wall mounting with VESA connection or alternatively pedestal for table installation
  • Power cable for monitor and electronic controller (the sensor is powered directly by the controller through a connection cable
  • Connection cable for LDM41 (single data and power cable) 20 meters long.
  • Upon request, the LASER sensor already programmed and configured for use can be supplied

Available from April 2020

Option for wireless installation

For applications where a wireless connection is required, it is possible to provide an additional kit that manages the Wi-Fi connection between the laser sensor and the display monitor

Available from April 2020

Read More

Distance and position measurements with industrial laser distance meters

LASER distance meters for industrial applications

Distance measurement without contact in total safety

Visible LASER with safety class 2 also suitable for measurements in the presence of an operator

Analog data output, RS232, RS422, Profinet, Profibus, Ethernet.

The LASER LDM family of distance meters consists of a series of optoelectronic distance measuring devices for industrial applications with analogue interface (from 4 mA to 20 mA) or digital (Ethernet, Profinet, Profibus, RS232, RS422).

The LDM series LASER distance meters are used for the precise measurement of distances from a few meters to three kilometers. The distance measurement represents aconsolidated application for laser technology.

These optical sensors use LASER (pulse or modulated) light to measure distances, heights, lengths, levels and positions in a non-contact process. To achieve this, all components work together in a perfectly coordinated overall system.

This system consists of a laser emitter, optical transmitters and receivers, photosensitive diodes and sophisticated electronics and algorithms for time measurement or phase measurement. We use different optoelectronic principles for our measuring devices, such as time of flight, phase comparison and back-mixing LASER pulse. These methods allow singles accurate measurements to the millimeter, and measuring ranges up to several hundred meters. Using our LASER distance meters is possible measure on natural surfaces or on special reflectors obtaining fast and precise results.

LASER distance meters work using visible or invisible optical radiation and are classified in accordance with current regulations in class 1 or 2 (safe classes for operation even without protective glasses).

The compact construction allows easy installation of the LASER distance meter even where space is limited or in industrial applications. All devices offer standard interfaces, analog or digital data output and parameterizable switching outputs. The family of LASER LDM distance meters is particularly used for applications in the industrial sector with analog (4 - 20 mA) or digital (Ethernet, Profinet, Profibus, RS232, RS422, SSI).

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Measurement of the tightening torque of caps with bench torque transducers

Measurement of the torque of caps both in closing and in opening

Easy to use both on the machine and in the metrology laboratory

Measurement of the torque peak for control of the tear point and the yield point of the thread

Applications on bottles, flacons, jars, vials and tanks

Torque gauges for caps for measuring the tightening torque, both during screwing and unscrewing, of bottle caps, drums, containers, jars, bottles, containers and jerry cans.

Torque tester for caps to measure the tightening torque, both during screwing and unscrewing, of bottle caps, drums, containers, jars, bottles, receptacles and jerry cans.

The cap torque transducers of the CAP-TT01 series are designed with the aim of measuring the screwing and removal torque of caps up to 11,5 Nm (100 lbFin).

Adjustable supports efficiently hold a wide range of container shapes and sizes, while optional flat and adjustable jaws are available for special profiles. The robust aluminum design and the simple and intuitive use allow the use in the laboratory and in production environments even by non-expert personnel.

The accuracy of ± 0,3% of the full scale and the incredibly fast sampling rate of 7.000 Hz guarantee precise and reliable test results, even in fast-acting applications.

The cap torque transducers of the CAP-TT01 family include a range of sophisticated production control support functions, including USB communication port, RS-232 port, Digimatic Mitutoyo interface, analog outputs, reset when the cap is removed, memory for 1.000 readings, indicators and good / reject outputs.

One is also available password protection to avoid unauthorized changes to settings and calibration.

CAP-TT01 cap torque transducers include MESUR Lite data acquisition software.

MESUR Lite groups data in continuous or single point mode. The data stored in the CAP-TT01 memory can also be downloaded in a single block. The export of the detected data to Excel allows further analysis of the data and the generation of measurement reports.

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