Production management system for waste paper and cardboard presses.
- System pressing process management
- Automatic bale weighing
- Integration with systems humidity control
- RFID Management
- Management virtual warehouse
- Management of interface with production
- Cloud web system
SIMEX WASTE PACK is the smart platform designed for monitoring and optimizing industrial processes. Thanks to its flexibility it can be adapted to the specific needs of companies Pressing and storage of waste paper and cardboard. In this article, intended for technicians and professionals in the sector, we will delve into all the key features of the solution.
Management of waste flows entering the presses
- Full traceability: each batch of waste paper is recorded via RFID readers or barcodes.
- Automatic scheduling: FIFO planning algorithm to maximize plant and warehouse utilization.
- Incoming quality control: checklist and photo-documentation integrated with smartphone or tablet for immediate checks.
Calculation of productivity coefficients of the pressing process
- Production KPIs: tons/hour, machine cycle time, uptime (%) and OEE.
- Predictive models: historical analysis to anticipate inefficiencies and plan maintenance.
- Automatic reporting: daily, weekly and monthly details exportable to Excel or PDF.
Calculate profit margins in real time
- Variable vs. Fixed Costs: dynamic calculation of energy, personnel, maintenance.
- Batch Analysis: gross and net margin calculated instantly at the end of the cycle.
- Productivity Report: Generate real-time reports on current and past profits.
Easy to use and intuitive to consult
One of the strengths of SIMEX WASTE PACK is its extremely intuitive interface, designed to be used even by inexperienced operators. The system stands out for its ease of access to data, the clarity of the information presented and the logical organization of the functions and data. Thanks to a modular and customizable structure, each user can access only the information relevant to their role, reducing the risk of errors and increasing operational efficiency.
Data consultation takes place via web browser, tablet or industrial PDA, with screens optimized for each type of device. Warehouse data, production recipes, batch information and efficiency indices are displayed in real time through graphical dashboards, interactive tables and summary cards. Each parameter is accessible with a few clicks, and the operating paths are guided to simplify daily operations as much as possible. Consultation is also possible from a smartphone.
La learning curve is fast: just a few hours of training are enough to make operators autonomous. Furthermore, the possibility of integrating images, documents and RFID tags further facilitates navigation and traceability. SIMEX WASTE PACK is therefore an ideal solution for those looking for simple, fast and immediately operational digital management.
Interfacing to presses and selection systems
- OPC-UA and Profinet protocol: bidirectional connections with PLC and SCADA.
- Direct commands: start, stop, change pressing parameters from the control center.
- Real-time alerts: push notifications on exceeding operating parameters.
Real-time reporting management and operating margin calculation
- Dashboard on tablet and desktop: customizable dashboards with graphs and tables.
- Email/SMS Alert: minimum operating margin thresholds for each single line or department.
- Immediate export: PDF report with company layout and scheduled sending to managers and administrative offices.
Flow management with palmtop and RFID technologies
- Rugged Terminals: data collection in a production environment without interruption.
- UHF RFID Tag: Quick material identification up to 6 m away.
- Mobile Workflow: task assignment, load/unload confirmation and operator control.
Plant efficiency summary dashboard
- Overall OEE Summary: availability, performance and quality on a single panel.
- Production Heatmap: highlights low-yield periods and proposes targeted interventions.
- Line spacing comparison: benchmarking between different presses or plants.
Photographic Document Management
- Cloud Storage: images catalogued by batch, operator and date/time.
- Notes and markings: highlighting defects, waste and anomalies directly on the photos.
- Quick access: full-text search on descriptions, tags and EXIF metadata.
Automatic weighing management and density measurement
- Integrated scales: gross/net weight with high precision digital detectors.
- Density calculation: weight/volume ratio to optimize storage and transport costs.
- Sync with SIMEX: weighing data automatically linked to the production batch.
Customized solutions with connection to MES and ERP
- Two-way integration: synchronization of orders, warehouse movements and machine status.
- RESTful API: ease of connecting custom modules or third-party software.
- End-to-end workflow: from receiving raw materials to invoicing, all in a single ecosystem.
Access your summary dashboard in just a few clicks, wherever you are.
Through a modern and responsive interface, you can monitor the progress in real time from your smartphone, tablet or PC, without the need for installations. It is also perfect for the display on large screens in control room or supervision stations, to always have everything under control.
Information updates instantly, allowing you to act promptly and make decisions based on reliable and always up-to-date data. A true ally in reducing response times, optimizing processes and increasing operational efficiency — without waiting, without margins for error.
Key Benefits for the Industrial Sector:
- Real-time monitoring: Constant monitoring of production lines and warehouse.
- Identifying and reducing inefficiencies: Data analysis to optimize processes.
- Intuitive graphical interface: Ease of use and clear data visualization.
- Access from any device: Flexibility and control wherever you are.
- Optimizing efficiency: Increase productivity and reduce costs.
- Full integration: Connection between machines, warehouse and logistics.
Success Stories and Practical Applications
SIMEX adapts to different industrial realities, from manufacturing to the management of large warehouses. Companies that have implemented SIMEX have seen significant improvements in terms of efficiency, cost reduction and increased customer satisfaction.
Applications in the paper and cardboard sector
In the dynamic paper and cardboard manufacturing sector, where efficiency and precision are key, SIMEX emerges as a game-changing solution. The digital platform offers a unprecedented control over production flows, from managing raw materials in the warehouse to monitoring production lines.
SIMEX enables companies in the sector to optimize inventory management, reducing waste and ensuring continuous production. Real-time monitoring of machines and production processes allows for the rapid identification and resolution of any inefficiencies, maximizing productivity and reducing downtime.
SIMEX's intuitive interface provides a clear and immediate view of data, facilitating decision-making and enabling flexible management from any device. Integration with transport means optimizes logistics, ensuring on-time deliveries and reducing transport costs.
With SIMEX, companies in the paper and cardboard sector can face market challenges with greater agility and competitiveness, optimizing production efficiency and improving profitability.
Applications in the logistics sector
In the logistics and transport sector, where speed and precision are crucial, SIMEX proves to be a strategic ally to optimize operations. The digital platform offers a complete and real-time view of the flow of goods, allowing you to monitor every stage of the logistics process, from receiving the goods to final delivery.
SIMEX allows you to efficiently manage transport planning, optimizing routes and reducing delivery timesThe platform allows you to track the position of your means of transport in real time, providing precise information on the status of your shipments and allowing you to manage any unforeseen events promptly.
Integration with warehouse management systems allows you to optimize the storage and movement of goods processes, reducing waiting times and improving the overall efficiency of the logistics chain. SIMEX also provides advanced analysis tools to identify potential bottlenecks and optimize the overall performance of the logistics system..
With SIMEX, companies in the logistics and transport sector can improve their operational efficiency, reduce costs and offer high-quality customer service.
Applications in the process manufacturing sector
In the continuous process manufacturing sector, where efficiency and stability are crucial, SIMEX presents itself as an innovative solution to optimize operations. The digital platform allows monitoring constantly monitor process parameters, such as temperatures, pressures and flows, ensuring production stability and final product quality.
SIMEX allows for the timely detection of any anomalies or deviations from optimal parameters, allowing for rapid intervention to prevent production disruptions or quality defectsThe system provides advanced analysis tools to identify the causes of anomalies and optimize process parameters, improving efficiency and reducing costs.
The SIMEX interface offers a clear and complete view of the production process, allowing real-time monitoring of machine and plant performance. The platform facilitates the management of predictive maintenance, allowing you to plan maintenance interventions based on production data and prevent unexpected failures.
With SIMEX, companies in the continuous process manufacturing sector can improve production stability, reduce operating costs and ensure the quality of the final product.
Applications in the transport sector
In the complex and dynamic sector of transport and port logistics, SIMEX proves to be a fundamental tool for optimising operations and improving efficiency. The digital platform allows you to manage and monitor the flow of goods in real time, from the movement of containers within the port to the coordination of land and sea transport.
SIMEX allows you to optimize the planning of port activities, reducing ship waiting times and improving the use of resources. The system provides precise information on the location and status of goods, allowing for efficient management of loading and unloading operations..
The SIMEX interface provides a complete view of port activities, allowing real-time monitoring of the performance of equipment and transport vehicles. The platform facilitates communication and collaboration between different port operators, improving coordination and reducing response times..
Thanks to SIMEX, companies in the port sector can improve the efficiency of operations, reduce costs and offer high-quality customer service, strengthening their competitiveness in the global market.
Products used in this application
HANDY-PC series control stations
DATASINK Series Data Acquisition Software
REDAM series remote monitors
REDAM display systems
More information and contacts
Systems and Sensor Integration Division: www.roder.it
Artificial Vision Division Partners: www.rodervision.com
Standard Tools Division Partners: www.innovacheck.com
More information about RODER SRL: who we are
Contact for general information: info@roder.it
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