LASER thickness gauges for measuring the thickness and width of strips and sheets DIMES-LTM-LWM series. Suitable for industrial applications where it is necessary to integrate both thickness measurement and width measurement in a single system.
The DIMES-LTM-LWM system integrates in a single system:
- Double thickness measuring head on the sides
- Measure the thickness in the center of the tape
- Width measurement
- Automatic centering of the measuring point with active edge tracking
- Industrial I/O interface for connection to PLC and SCADA/MES systems
- Generation of Industry 4.0 standard control reports
- Provision for remote assistance and remote control
- Ethernet interface for MES / ERP system
RODER SRL presents the new LASER thickness gauges for non-contact measurement series DIMES-LTM-LWM for measuring thickness and width with LASER technology.
Used in all applications requiring an economical and easy-to-use system, DIMES-LTM-LWM allows you to measure the thickness or width of continuous or discontinuous materials through laser light sources.
The measurement takes place without contact and allows dimensional checks also on moving materials, materials that are easily deformed or not measurable with traditional contact measurement techniques.
The measurement can be viewed directly on the instrument and can be generated from programmable alarm thresholds or from analog signals proportional to the measurement.
Through a cable or a wireless connection it is possible to transfer data to a remote data acquisition system or to a giant display.
The DIMES-LTM-LWM system can be connected to the DATASINK 100 software package for automatic acquisition of measurements and alarms. DATASINK 100 can be supplied with the REDAM remote monitor display for remote process control.
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Measurement of thickness and width in the production line
Systems for measuring thickness and width directly in line of
production for cutting, pickling, surface treatment and coating lines.
Applications made with high precision and measurement speed laser sources capable of working in environments with industrial characteristics.
The measuring systems are protected from fumes and vapors through an active pressurization system capable of ensuring precise and reliable measurements for a long time even in the presence of environmental contaminants.
Automatic LASER Thickness Gauges
Automatic LASER thickness gauges represent an advanced solution for the precise measurement of the thickness of metal sheets and strips.
This technology combines a high-precision LASER thickness gauge with an automatic translation slide , which allows the instrument to be moved along the entire surface of the material.
Thanks to the controlled movement, it is possible to take measurements at different points, ensuring complete and reliable quality control.
The system uses a LASER beam to detect thickness variations with extreme accuracy , offering rapid, contact-free results.
These thickness gauges are ideal for industrial applications where it is essential to monitor product compliance with required specifications.
Furthermore, process automation reduces manual intervention, increasing productivity and minimizing errors . An essential choice for those seeking innovation and efficiency in dimensional inspection.
Contact thickness gauges with plate
The CTM-1000 series is designed for thickness measurement on materials where the use of LASER thickness gauges is not advantageous.
Applications with the CTM-1000 family of contact thickness gauges include:
- Thickness measurements on low density materials
- Thickness measurements on materials with high surface gloss
- Thickness measurements on materials with very irregular surfaces
- Thickness measurements on textile materials with fluff or raised surfaces
- Thickness measurements on irregular leathers and semi-finished products
Contact feeler gauges with tips
The CTM-1000 series is designed for thickness measurement on materials where it is necessary to measure at a very precise point and where there are no contaminants on the surface.
Applications with the CTM-1000 family of contact thickness gauges include:
- Thickness measurements on materials with lubricants
- Thickness measurements on materials with high surface gloss
- Thickness measurements on materials with surfaces contaminated by dust
- Thickness measurements on textile materials with reliefs
- Thickness measurements on irregular leathers and semi-finished products
Control stations
Computerized control stations for viewing measurement data,
trend display and for automatic remote control of the system.
Interfacing with management systems for automatic data exchange and programming of control recipes.
The connection with IT systems allows the management of control reports with automatic loading of the control recipe and automatic download of the report of the measurements performed.
Custom software
The software of the DIMES family are made with technologies that make the use of the equipment extremely easy and intuitive so that they can also be used by unqualified personnel.
The development of the DIMES family software is carried out starting from a development base common to all systems, in order to guarantee stability and reliability.
Customized modules are then added that allow the correct integration of the system into the end customer's production environment.
Compact LASER thickness gauges
Compact LASER thickness gauges represent a practical and versatile solution for thickness measurement with LASER technology.
Thanks to their compact design, they are ideal for applications in limited space or for direct integration into production processes. These instruments combine precision and ease of use, offering an integrated display for immediate visualization of the measured value.
The display allows not only to monitor the thickness in real time, but also to easily set tolerance thresholds, ensuring fast and effective quality control.
The non-contact LASER technology ensures reliable and repeatable measurements on a wide range of materials. Compact LASER thickness gauges are particularly appreciated for their robustness and ability to improve production efficiency, becoming an indispensable ally in industries that require precision and flexibility.
LASER Thickness Gauges with Integrated Display
Applications on pickling lines
The use of LASER light technologies, magnetic and optical technologies allow for high precision and speed without direct contact of the measuring instrument with the material.
Possibility of measurement on systems with high flow speed or in inaccessible areas
by operators.
Independent measurement modules available for system integrators and OEMs. Measurement display on local or remote display, remote data transmission on serial line or Ethernet, out-of-tolerance alarm generation.
Possibility of interfacing with management systems.
High pass-line modules
Special models with high sheet passage clearance for systems where movement is very large.
LASER thickness gauges with high pass-line can guarantee precision and reliability even in particularly difficult environments, such as the metallurgical one, where the need to guarantee high sheet metal excursions is an indispensable condition.
Insights
Introduction to LASER Thickness Gauges
LASER thickness gauges represent a cutting-edge technology for measuring the thickness of materials such as strips, sheets, boards and laminates. Thanks to their precision and reliability, they are increasingly used in numerous industrial sectors, where dimensional control is crucial to guarantee the quality of the finished product and optimize production processes.
Working principle of LASER thickness gauges
LASER thickness gauges use a laser beam to make non-contact measurements. The principle is based on the reflection of the laser beam on the surface of the material and the analysis of the flight time or displacement of the beam. This technology allows for high precision even on materials with surfaces that are not perfectly uniform or in motion.
Industrial applications of LASER thickness gauges
Metallurgical sector
In the metallurgical industry, LASER thickness gauges are widely used to measure the thickness of strips and sheets during the rolling process. These instruments ensure that the finished product meets the required specifications, reducing waste and improving the efficiency of the production process.
For example, in steel and aluminum production lines, LASER thickness gauges constantly monitor material thickness to ensure consistent quality, essential for applications such as automotive manufacturing or construction.
Wood industry
In the woodworking industry, LASER thickness gauges are used to check the thickness of boards and panels during cutting or sanding. With their non-contact measurement capability, they are ideal for delicate or fast-moving materials. This ensures high-quality finished products while minimizing material waste.
Plastic and rubber production
For plastics and rubber laminates, LASER thickness gauges provide precise measurements during extrusion or lamination. This is particularly useful in industries such as packaging, where dimensional tolerances must be strictly adhered to to ensure the functionality and aesthetics of the product.
Advantages of LASER Thickness Gauges
Precision and reliability
Thanks to LASER technology, these instruments offer high precision, often in the order of a few micrometers. This is essential for industries where compliance with specifications is critical.
Non-contact measurement
Non-contact measurement allows you to work on hot, delicate or fast-moving materials without risking damage to the material or the instrument itself.
Flexibility
LASER thickness gauges can be used on a wide range of materials, including metals, wood, plastics and rubber, making them extremely versatile.
Automation and integration
These tools can be easily integrated into automated production lines, allowing continuous and real-time monitoring of production parameters. The ability to program tolerance thresholds allows for immediate identification of any deviations, reducing waste and optimizing processes.
Considerations for choosing a LASER thickness gauge
The choice of a LASER thickness gauge depends on several factors, including:
- Type of material: Some materials may require specific configurations to ensure measurement accuracy.
- Process speed: In high-speed processes, it is essential to use instruments with a high sampling rate.
- Operating environment: In harsh industrial environments, such as those with high temperatures or the presence of dust, it is necessary to opt for robust and protected instruments.
Conclusions
LASER thickness gauges are an indispensable technology for thickness control in many industrial sectors. Their precision, reliability and versatility make them an ideal choice for improving product quality and optimizing production processes. Investing in this technology means equipping yourself with a cutting-edge tool that guarantees competitive advantages and greater operational efficiency.
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Copyright by RODER SRL – Oglianico (TO) – Italy
Website : www.roder.it
Computer Vision Division: www.rodervision.com
Measuring instruments division: www.innovacheck.com
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