All-in-one artificial vision system for quality control on production lines, automatic machines, and manual test benches . The new VISION CHECK 2000 series systems integrate a powerful artificial vision system based on cutting-edge image processing algorithms, a touch-screen video interface, and all the electronics needed for interfacing with the production line or for remote control via fieldbus or standard I/O. The powerful functions provided by the control station allow for both visual inspection and dimensional and geometric inspection . The PCL2315 control station is equipped with a cutting-edge industrial controller capable of processing acquired images in real time, generating the inspection response in just a few milliseconds. The possibility of connecting a very high number of cameras (up to 32 cameras), the possibility of customizing the lighting system and the complete configurability of the acquisition and processing software allows for a very high flexibility of the system, guaranteeing the possibility of addressing all industrial control problems with a single artificial vision system.
Typical applications
- Vision systems for installation on production lines and automatic assembly machines.
- Vision control on robotic islands, on Cartesian manipulators or on manual test benches.
- Real-time ROBOT guidance, automatic process control, automatic machine adjustment feedback.
- Check presence / absence of parts on automatic assembly machines and check correct assembly.
- Dimensional and geometric control in the production line, verification in the metrology laboratory.
- Visual defect check and product aesthetic check.
Features
- All-in-one system that integrates acquisition, processing, visualization and control in a single control place.
- Management of up to 8 cameras with smart with PoE connection.
- Intuitive and easy to use video touch screen interface, designed for use even by untrained personnel.
- Possibility of connection with fieldbus (Profinet, EtherCAT, Modbus).
- Ethernet network connection for data exchange with management IT systems.
- Remote production recipe programming and connection with external management databases.
Successful cases
Dimensional control of electronic, electromechanical and mechanical parts.
Dimensional verification of diameters, thicknesses, widths and position of the components making up the assembled part. Interaxis verification with automatic calculation of the minimum, maximum and average. High speed inspection even on non-oriented parts. Integrity or aesthetic check with color discrimination and / or character recognition (OCR).
Reading texts and numbers with verification of the validity of the text string.
Reading of symbols, characters and logos with verification of the readability of the characters or correspondence with a comparison master. Control of production and expiry dates with real-time verification of congruence with the production batch (OCR).
Integrity, position and orientation check
Verification of the integrity of labels and electronic components with control of correct positioning and orientation. Integrity or aesthetic check with color discrimination and / or character recognition (OCR). Verification of the absolute and relative position of components on PCB and shape recognition.
Check for defects, presence of contaminated or dents.
Check for defects, clews, dents, color change, presence of contaminants and irregularities in shape. Real-time verification on the entire surface of the product even with product in motion or subject to vibrations.
Check for surface defects or irregularities
Verification of the presence of surface defects or irregularities on the surface with identification of the distribution of the defects. Real-time calculation of the size of the defect, of the distribution on the surface and of any anomalous concentrations of defects per unit of surface.
Dimensional and shape control and comparison with mathematical model
Dimensional and geometric control and comparison with DXF mathematical model for the determination of non-compliance areas. Extraction of the dimensional characteristics of interest and comparison with the reference mathematical model.
Identification of loose objects and verification of orientation
Position identification and orientation of loose objects or moving walkways, ROBOT guidance and control of Cartesian Pick & Place axes. Extraction of reference coordinates and angular coordinates for direct grasping with ROBOT. Recognition system with artificial intelligence combined with artificial vision.
Control and discrimination of colors
Discrimination of colors and identification of the correct coloring of objects. Multi-colored lighting for the discrimination of particular characteristics of the product or for the discrimination of the color caused by a change of contrast with the incident light. Wide choice of colors and wavelength for comparative testing (red, green, yellow, blue, infrared, ultraviolet, white).
Profile check
Dimensional and geometric verification of the profile of mechanical parts. Extraction of the characteristic dimensions and comparison with a mathematical model or DXF drawing. Automatic calculation of widths, lengths, center distances, thicknesses and diameters.
Check position and presence of small details
Inspection of small objects through microscopes or high resolution magnification systems. Measurement systems based on high resolution cameras, low distortion optics or telescopic lenses. Micrometric checks on precision mechanical components, electronic circuits and precision assembly.
Check for scratches or visual imperfections
Check for scratches, dents, dents or visual imperfections that affect the aesthetic appearance of the final product. Control with matrix cameras or linear cameras. Real-time verification of the defect size and distribution on surface units. Applications with backlight illuminators on continuous products of large widths.
Identification of position and orientation of small parts
Identification of the position and orientation of small mechanical parts for use in automatic assembly systems. Selective inspection with determination of ROBOT gripping coordinates or automatic manipulators. Automatic orientation control with possible selection of parts that do not conform in shape and / or color.
Key features
The control station used in the VISION CHECK 2000 series systems is built to work in an industrial environment. It is equipped with precautions and construction techniques for a long-term operating life even in harsh environments or production situations with difficult environmental characteristics.
15 inch monitor with industrial touch screen
Industrial monitor with touch screen control. High brightness and contrast. Suitable for industrial environments and for applications where high reliability and durability are required. The monitor is mounted on a stand independent of the PC and can be easily and quickly replaced in case of damage.
Fanless and Diskless architecture
The use of the most modern heat dissipation techniques allows the elimination of the cooling fans (both CPU board and internal PC). All data storage and operating system media are based on FLASH SSD. The system is therefore also protected against vibrations or mechanical stress.
LED flasher
Anomaly detector with high brightness LED flashing light. As an option it is also possible to equip the control station with an acoustic siren. The flashing light function can be customized and can manage both warning and alarm conditions.
Tilting support
Tilting mechanical support for adjusting the inclination of the monitor and the controls (possibility of being installed on a table or on a pulpit or on a shelf). Option for connection to swinging arms and overhead control pulpits.
Standard display and control interfaces
The system is based on an industrial embedded PC. So in case of temporary malfunction of the monitor or the touch you can temporarily use a keyboard, a mouse or an office monitor. This solution allows you to continue production even in the event of a temporary malfunction.
Intuitive software developed for machine operators
The software installed on the VISION CHECK 2000 has been specially developed for industrial production applications. The main functions have been collected in easy-to-read synoptics with intuitive screens that can also be managed by non-expert personnel.
Front push button
Front push-button panel for controlling the main system functions without touching the touch screen monitor (cycle start, cycle stop, fault reset, emergency). The operator can therefore also operate with gloves or in the presence of liquid contaminants. The front buttons can also house an emergency button to be connected to the central control panel of the system.
Removable SSD
Removable SSD for quick and easy commissioning in case of changes or malfunction. The embedded PC has two different SSD slots and it is possible to manage both periodic backups and duplication of running programs.
Integrated PLC
Integrated PLC for the management of local I / O signals or for the connection to existing production lines and electrical panels. Possibility to manage local command peripherals such as pedals, remote push-button panels, light towers or acoustic signaling devices.
Industrial container in painted aluminum
Painted aluminum container with safety lock for access only to authorized personnel. The container is complete with gaskets that allow the use of the control station even in particularly dusty environments or in the presence of environmental contaminants.
Industry 4.0 connectivity and performance
Ethenet connectivity
The VISION CHECK 2000 control stations can be connected to any Ethernet network system for the production data exchange, the sharing of test results, the programming of control recipes or customized reports.
Connection with EtherCAT fieldbus
The systems of the VISION CHECK 2000 family can be connected to EtherCAT fieldbus for data exchange and remote management of the synchronization operations of the vision process.
Connection with MODBUS fieldbus
The systems of the VISION CHECK 2000 family can be connected to MODBUS fieldbus for data exchange and remote management of the synchronization operations of the vision process.
High performance processors
The VISION CHECK 2000 series workstations integrate the latest generation of Intel i5 and i7 family processors. The programming of the processors takes place using the most modern multi-threading techniques on the market.
PoE connection of vision devices
All the image acquisition peripherals (matrix and linear cameras, profile sensors and LASER scanners) are powered by Power Over Ethernet or equivalent technologies. This minimizes the connection cables and facilitates maintenance or operational changes.
Connection with PROFINET fieldbus
The systems of the VISION CHECK 2000 family can be connected to PROFINET fieldbus for data exchange and remote management of the synchronization operations of the vision process.
Remote remote assistance
The systems of the VISION CHECK 2000 family can be connected remotely with the help of Team Viewer technology. The RODER support team can guarantee a quick and timely modification of the operating conditions of the system even remotely.
Windows Embedded Technology
The VISION CHECK 2000 series control stations are based on the most modern processing technologies based on Windows Embedded.
Connection to management databases
The VISION CHECK 2000 series systems can be connected to the most common management databases. The connection with company databases allows the exchange of information regarding production batches, production times, waste percentages and plant productivity indices.
High performance cameras
Matrix and linear cameras for any type of application, connectable to the Ethernet network with Power over Ethernet technology.
Resolutions up to 26 Mpx and management capacity up to 350 images per second.
Wide range of standard and telecentric lenses.
Accessories and customizations
A wide range of accessories completes the VISION CHECK 2000 series systems.
- LED illuminators for matrix cameras both in backlight and front light mode.
- LED illuminators for linear cameras both in backlight and front light mode
- Connection cables
- Optical filters and diffusers
Special customized systems
Do you need a "turnkey" system?
RODER is also able to offer and supply the complete system of customized mechanics, electrical panels, pneumatic systems and all the assistance necessary for commissioning and staff training.
Special systems designed for the control of continuous, drawn, extruded or sheared products.
Operation with linear or matrix cameras and with back-light or front-light lighting systems.
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