The new systems of the VISION CHECK 2000 series integrate a powerful artificial vision system, based on latest generation image processing algorithms, a touch screen video interface and all the electronics necessary for interfacing with the production line or for the remote control through fieldbus or standard I/O. Integrity and shape checking is an essential part of the VISIONCHECK 2000 vision systems.
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The powerful functions made available by the control station allow you to carry out both operations visual inspection what operations of dimensional and geometric control.
The PCL2315 control station is equipped with a latest generation industrial controller capable of processing the images acquired in real time, generating the response of the control in a few milliseconds.
The possibility of connecting latest generation cameras with very high detection speed, the possibility of personalizing the lighting system and the complete configurability of the acquisition software and processing allows a very high system flexibility, guaranteeing the possibility to face all the problems of industrial control with a single artificial vision system.
Typical applications
- Integrity check
- Vision systems for installation on production lines and automatic assembly machines.
- Dimensional and geometric control on the production line
- Visual defect check and product aesthetic check.
- vision control on a turntable islands, robotic islands, transport ribbons, Cartesian manipulators or on semi-automatic inspection counters.
- Real-time ROBOT guidance, automatic process control, automatic machine adjustment feedback.
- Check presence / absence of parts on automatic assembly machines and check correct assembly.
Features
- All-in-one system that integrates acquisition, processing, visualization and control in a single control place.
- Management of up to 4 cameras with intelligent with high speed connection.
- Intuitive and easy to use video touch screen interface, designed for use even by untrained personnel.
- Possibility of connection with fieldbus (Profinet, EtherCAT, Modbus).
- Ethernet network connection for data exchange with management IT systems.
- Remote production recipe programming and connection with external management databases.
application examples
Check the integrity of the edge and verify the presence of defects or missing parts on the edge of the cap
The machine vision system performs a detailed inspection of the edge of the cap, detecting any breaks, cracks or gaps that could compromise the seal's tightness and functionality.
Integrity and shape control with measurement and detection of abnormal shape conditions, excessive ovalization or presence of bumps.
Through geometric analysis, the system identifies deformations such as ovalizations or surface irregularities, ensuring that each cap maintains the expected shape to guarantee a correct mating with the container.
Detection of stains and contaminants on the external and internal surface of the cap
Automated visual inspection allows you to identify the presence of contaminants or stains, both inside and outside the cap, preventing potential risks to product safety.
Check the integrity, shape and concentricity of the internal gasket or of the assembled parts of the cap
The system checks the correct position and concentricity of the internal gasket or assembled components, ensuring the effectiveness of the seal and preventing leaks or malfunctions.
Check the integrity of the external profile of the cap and detect the presence of burrs or missing parts
By analyzing the external profile, imperfections such as burrs or missing parts are detected, ensuring that each cap meets the required aesthetic and functional standards.
Recognition of numbers, writings, logos, expiration dates
The system performs optical recognition of characters and symbols, verifying the presence and readability of critical information such as batch numbers, logos and expiration dates.
Control of surface defects and contaminants inside threads or uneven surfaces
Detailed inspection of threads and complex surfaces helps identify defects or contamination that could interfere with the functionality of the cap.
Color detection and discrimination of color variations
The system analyzes the color tone and uniformity of the cap, identifying variations that could indicate problems in the manufacturing process or in the quality of the material.
Integrity and shape control and detection of profile or relief irregularities
Through three-dimensional analysis, irregularities in the cap’s profile or relief are identified, ensuring that each component meets design specifications.
Strengths
The control station used in the VISION CHECK K2000 series systems is built to work in an industrial environment. It is equipped with precautions and construction techniques for a long-term operational life even in harsh environments or production situations with difficult environmental characteristics.
15 inch industrial touch screen monitor (*)
Industrial monitor with touch screen control. High brightness and contrast. Suitable for industrial environments and for applications where high reliability and durability are required. The monitor is mounted on a stand independent of the internal controller and unlike traditional panel PCs, it is easily and quickly replaceable in case of damage.
LED flasher
Anomaly detector with high brightness LED flashing light. As an option it is also possible to equip the control station with an acoustic siren. The flashing light function can be customized and can manage both warning and alarm conditions.
Tilting support
Tilting mechanical support for adjusting the inclination of the monitor and the controls (possibility of being installed on a table or on a pulpit or on a shelf). Option for connection to swinging arms and overhead control pulpits.
Standard display and control interfaces
The system is based on an industrial embedded controller. So in case of a temporary malfunction of the touch screen or you can temporarily use a keyboard, a mouse, or an office monitor. This solution allows you to continue production even in the event of a temporary malfunction of the original interfaces.
Intuitive software developed for machine operators
The software installed on board the VISION CHECK K2000 has been specially developed for industrial production applications. The main functions have been collected in easy-to-read synoptics with intuitive screens that can also be managed by non-expert personnel.
Front push button
Front push-button panel for controlling the main system functions without touching the touch screen monitor (cycle start, cycle stop, fault reset, emergency). The operator can therefore also operate with gloves or in the presence of liquid contaminants. The front buttons can also house an emergency button to be connected to the central control panel of the system.
Removable SSD
Removable SSD for quick and easy commissioning in case of changes or malfunction. The embedded PC has two different SSD slots and it is possible to manage both periodic backups and duplication of running programs.
Integrated PLC
Integrated PLC for the management of local I / O signals or for the connection to existing production lines and electrical panels. Possibility to manage local command peripherals such as pedals, remote push-button panels, light towers or acoustic signaling devices.
Industrial container in painted aluminum
Painted aluminum container with safety lock for access only to authorized personnel. The container is complete with gaskets that allow the use of the control station even in particularly dusty environments or in the presence of environmental contaminants.
(*) Features may vary based on configuration and customizations. Contact our sales office to find out all the configurations in detail.
Industry 4.0 connectivity and performance
Ethenet connectivity
The VISION CHECK 2000 control stations can be connected to any Ethernet network system for the production data exchange, the sharing of test results, the programming of control recipes or customized reports.
Connection with EtherCAT fieldbus
The systems of the VISION CHECK 2000 family can be connected to EtherCAT fieldbus for data exchange and remote management of the synchronization operations of the vision process.
Connection with MODBUS fieldbus
The systems of the VISION CHECK 2000 family can be connected to MODBUS fieldbus for data exchange and remote management of the synchronization operations of the vision process.
High performance processors
The VISION CHECK 2000 series workstations integrate the latest generation of Intel i5 and i7 family processors and embedded controllers. The programming of the processors takes place using the most modern multi-threading techniques on the market.
PoE connection of vision devices
All the image acquisition peripherals (matrix and linear cameras, profile sensors and LASER scanners) are powered by Power Over Ethernet or equivalent technologies. This minimizes the connection cables and facilitates maintenance or operational changes.
Connection with PROFINET fieldbus
The systems of the VISION CHECK 2000 family can be connected to PROFINET fieldbus for data exchange and remote management of the synchronization operations of the vision process.
Remote remote assistance
The systems of the VISION CHECK 2000 family can be connected remotely with the help of Team Viewer technology. The RODER support team can guarantee a quick and timely modification of the operating conditions of the system even remotely.
Windows Embedded Technology
The VISION CHECK 2000 series control stations are based on the most modern processing technologies based on Windows Embedded.
Note: Features may vary based on configuration and customizations. Contact our sales office to learn more about all configurations.
Connection to management databases
The VISION CHECK K2000 series systems can be connected to the most common management databases. The connection with the company databases allows the exchange of information regarding production batches, production times, waste percentages and plant productivity indices.
Accessories and customizations
A wide range of accessories complete the systems of the VISION CHECK K2000 series.
- LED illuminators for matrix cameras both in backlight and front light mode.
- LED illuminators for linear cameras both in backlight and front light mode
- Connection cables
- Optical filters and diffusers
Special customized systems
Do you need a "turnkey" system?
RODER is also able to offer and supply the complete system of customized mechanics, electrical panels, pneumatic systems and all the assistance necessary for commissioning and staff training.
Products used in this application
DL1 Series LED Matrix Illuminators
DL5 Series High Intensity LED Matrix Illuminators
DL2 Series LED Matrix Illuminators
BL4 Series LED Backlight Illuminators
FD2 series flat dome LED illuminators
DC7 Series LED Ring Lights
DC3 Series High Intensity LED Ring Lights
DC2 Series Low Angle LED Ring Lights
More information and contacts
Systems and Sensor Integration Division: www.roder.it
Artificial Vision Division Partners: www.rodervision.com
Standard Tools Division Partners: www.innovacheck.com
More information about RODER SRL: who we are
Contact for general information: info@roder.it
The information on this website is provided for information purposes only. Although it has been prepared with the utmost care, it does not constitute a contractual offer or a binding commitment to supply. It may contain transcription, translation or typographical errors. For precise and up-to-date information, please contact our company directly.
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