Ultraviolet light vision systems use induced fluorescence to control the quality of adhesives and sealants. This innovative technology allows to detect imperfections, gaps or non-uniform distributions of materials with high precision and without contact.
Do you want help in choosing the product?
Working principle of induced fluorescence
Induced fluorescence uses a UV light source to excite specific chemical components in adhesives and sealants. These materials, when exposed to light, emit detectable fluorescence, allowing for precise and reliable visual analysis.
Main applications
These systems find application in numerous industrial sectors, such as automotive, electronics and packaging, where adhesives and sealants are essential to guarantee product performance and safety.
Advantages over traditional methods
The induced fluorescence technique offers numerous advantages, including non-destructive analysis, immediate identification of defects and high operating speed, ideal for automated production lines.
Real-time quality control
Thanks to the ability to integrate with existing production lines, UV systems guarantee continuous and immediate quality control, increasing the overall efficiency of the production process.
Compatible materials
Adhesives and sealants containing natural fluorescent components or specific additives respond optimally to UV light. The choice of material is therefore crucial for the success of the analysis.
Types of detectable defects
These systems detect defects such as air bubbles, incomplete applications, overdosing or incorrect placement, which can compromise the functionality of the final product.
Integration with robotics and automation
Compatibility with robotic systems allows you to combine quality control with automated processes, optimizing production times and costs.
Calibration and customization
The systems can be calibrated for specific production needs, ensuring accurate results even in particularly complex applications.
Modular and scalable systems
Modular solutions allow the system to be adapted to different production sizes and complexities, making it a flexible choice for companies in any sector.
Compatibility with advanced analysis software
Data collected by vision systems can be integrated with analysis software, providing detailed reports and the ability to track the performance of adhesives and sealants.
Maintenance and reliability
Thanks to a robust construction and cutting-edge technologies, UV vision systems require minimal maintenance and ensure high operational reliability.
Advanced light sources
Modern UV illuminators are designed to provide high light intensity and long life, reducing operating costs.
Applications fields
In addition to the industrial sector, these systems are used in the medical, aerospace and quality control fields of electronic components, demonstrating great versatility.
Customization of solutions
Companies can request tailor-made solutions to suit their specific needs, with custom configurations for different materials and geometries.
Regulatory aspects
The use of induced fluorescence complies with industrial safety regulations, ensuring a safe process that complies with international standards.
Reduction of waste
By detecting defects early, these systems help reduce production waste, improving business sustainability.
Technical support and training
Companies that implement these systems can benefit from ongoing technical support and training for staff, ensuring optimal use.
Innovation and the future
UV light vision systems represent the future of quality control, offering increasingly advanced solutions thanks to advances in optical technology and robotics.
Conclusion
The adoption of UV vision systems with induced fluorescence is a strategic choice for companies that aim to improve the quality and efficiency of their production processes, maintaining high standards of precision and reliability.
Products used in this application
DL1 Series LED Matrix Illuminators
DL5 Series High Intensity LED Matrix Illuminators
DL2 Series LED Matrix Illuminators
BL4 Series LED Backlight Illuminators
FD2 series flat dome LED illuminators
DC7 Series LED Ring Lights
DC3 Series High Intensity LED Ring Lights
DC2 Series Low Angle LED Ring Lights
Copyright by RODER SRL – Oglianico (TO) – Italy
Website : www.roder.it
Computer Vision Division: www.rodervision.com
Measuring instruments division: www.innovacheck.com
Related Applications:
Vision systems for profile control with backlight technique
Artificial vision systems for quality control on the production line
Robotic islands for quality control with artificial vision systems
Liquid and adhesive dosage analysis
Systems for measuring the diameter, force and clearance of piston seal rings